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Weld Testing
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Supports industries such as Aerospace, Nuclear, Automotive, Commercial Fabrication etc.Welding procedure consultancy and approvalWelder qualification test and codingWelding procedure certificationWelder performance qualificationOn site welding invigilationOffers a complete range of destructive and non-destructive testing facilities.Responsible Welding Co-ordinators available for customer supportCAA Weld Specimen SignatoriesCSWIP Approved Inspectors
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Weld Testers
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The Weld Tester is our most versatile electrochemical monitoring instrument. Housed in a substantial metal case with brushed anodised aluminium front panel and green military specification connectors this equipment looks functional and professional. The top row of connectors are exactly the same as provided on a Gill 12 whilst the bottom row are for the additional weld segments. Using the same Potentiostat, Galvanostat, Zero Resistance Ammeter with integrated Frequency Response Analyser and Sweep Generator as a Gill 12 allows all the tests supplied with the Gill 12 to be supplied with the Weld Tester.
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Product
Weld Force Gauges
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This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders.
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Product
Weld Gauge
147
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The Elcometer 147 Weld Gauge measures many aspects of welds in both Metric and Imperial units.
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Product
Quick Change Probes For Weld Seam Testing (ASTM)
SONOSCAN Q
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In addition to angle beam probes according to european standards (EN), we offer probes with quick-change wedges for ultrasonic weld seam inspection as well as various wedges for the american market. Quick-change probes are used wherever access to the inspection object is difficult to reach with the larger AWS transducers. The relatively small, round elements also offer better defect resolution.
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Product
Digital Inverted Microscopes
WELDinspect
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High-resolution, ergonomic optical inspection systems designed for weld bead analysis and measurement. 4K or Full HD inverted imaging system with motorised zoom, auto-focus, built-in large aperture illumination, and dedicated software for weld bead measurements, analysis, documentation, and reporting.
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Product
RF Shielded Test Enclosure, Low Profile
JRE 2214
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Like its other brothers in the JRE test line, it features rugged welded aluminum construction with superb RF shielding effectiveness. Long life door gasket material along with double edge engagement not only provides solid RF shielding, but smooth trouble-free operation over its lifespan. Tough 'honeycomb' vent maintains shielding effectiveness throughout the full frequency range. Optional fan is available for additional airflow.
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Product
Checking the Geometry and the Placement of the Weld
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Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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Product
Dual RF Shielded Test Enclosure
JRE 0814-2R
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Containing all the capability of the larger JRE enclosures, the rack mounted 0814-2R is ideal for testing devices with a tall form factor. Two independent 0814 series enclosures are mounted in one 19 inch rack. Two shielded vents provide excellent cooling and optional fan(s) are available for those hot products. Tough 'honeycomb' vents maintain shielding effectiveness throughout the frequency range. Featuring rugged welded aluminum construction, you can be assured of its tight RF shielding effectiveness.
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Product
Small Rennie Grapnel
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The Rennie Grapnel is usually used in conjunction with the Gifford. The Rennie Grapnel is built up of flat links, the fluke passes through the body and is then welded onto it. The links are joined together in sets of four in the form of a chain, successive links and flukes being at right angles to each other. Flukes can be detached for renewal when required.
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Product
Flexible Current Sensor Probe
CTA
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The CTA current sensors convert ac current to an isolated 0-5A current with available ranges from 100A to 10,000A. Because the current sensors are flexible split core, installation is possible without shutting down the LV electrical supply, avoiding expensive down-time costs. Typical applications are retrospective energy monitoring in factories, offices buildings, process control data logging systems, where power, energy and current monitoring is important. Typical applications are factories, offices buildings, ac/dc VFD drives, welding, power conversion and power distribution. For all CTA current sensor models, a NIST/NPL (UKAS) traceable calibration certificate and certificate of conformance is supplied. All CTA sensors use UL94V0 or CSA approved materials. The CTA flexible current sensors are suited to permanent or semi permanent installation. The coil sensor is durable, lightweight, flexible and will easily clip-around a power cable. The 5A output from the CTA current sensor connects direct to installed metering, rotary metering or current transducers.
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Product
Electrodes
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EGL electrodes have consistently raised the industry standards for reliability and performance since their introduction in 1930.To ensure rigid quality control, all phases of manufacturing are performed in-house, including emission coating, inverter welding shells with lead wires, and sealing and centering the mounts in glass envelopes.
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Product
802.11a,b,g RF Shielded Test Enclosure
JRE 0709-A
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Containing all the capability of the larger JRE enclosures, the compact 0709-A is ideal for small wireless devices such as; 802.11a,b,g WLAN access points, VoIP devices and other small RF devices. Featuring rugged welded aluminum construction, you can be assured of its tight RF shielding effectiveness.
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Product
Robot Guidance
Single Spot
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Point applications, such as handling, welding, bolting, adhesive spots etc. often need precise positioning of the tool. Only this way the specified product quality can be achieved. The Single Spot Solution measures local part tolerances prior to the application and delivers the 3D data for correction of the application points.
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Product
Profile Measurement System
GapGun
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Third Dimension Software Limited
The GapGun is a laser gauge, profile measurement system that quickly and accurately quantifies local features such as gap and flush, step, weld and mismatch, radii, scratches, seals, dents, rivets and fasteners. It is a proven technology, used worldwide by most major automotive and aerospace OEMs, with over 1,000 units sold.
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Product
Ferrite Indicator
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The Ferrite Indicator is a simple, rugged, non-destructive inspection instrument developed for laboratory, shop and field use. The GO, NO-GO feature permits instant acceptance testing of austenitic stainless weld metals. The Indicator requires no external standards, no adjustments, no visual readings and is unaffected by position. It performs equally well on sheets, plates, rods, irregular shaped objects and individual parts of complex components. It is effective in locating areas of high or low Ferrite content heterogeneous products.
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Precision Assemby & Production Solutions
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Due to the continuing trend of product miniaturization with increased complexity, accurate gluing, welding, laser and assembly solutions are key for next-generation devices. As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.
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Product
Universal Test Machine Stands
FTUS
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Portable, adjustable height, stands are available for all FTU chamber models. They support the chamber without transferring weight to your testing machine. Standard Universal Test Machine stands are furnished with an 18 inch, electrically actuated, lift system, four swivel casters with locks, and an all welded frame. Four types of stands are available
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Product
Welded Walk-In Chamber
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CSZ''s Welded Walk-In chambers are ideal for applications that require high temperature testing over 93C (200F), high humidity, rapid temperature change rates, or combined environmental testing with altitude simulation. These chambers are constructed as one piece and are welded to form a hermetically sealed unit around a structural steel frame or they can also be built in sections based on move-in restrictions.
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Product
Micro and Milliohmmeter
AD-7110
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The instrument AD-7110 is designed to measure, with high accuracy, resistance conductive elements of power devices: motor windings, transformer windings, conductor rails, inspecting the electrical conductivity of screw connections, crimp, welded state of the contacts of switches and relays current up to 100 A .
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Product
General Purpose
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Columbia Research Laboratories
This group of accelerometers is made up of the 3000 and 5000 Series. The 3000 Series are standard size units, including many with all welded construction, that are hermetically sealed for use in dirty and humid environments. The 5000 Series are smaller and lighter in weight than standard units. Characteristics are almost identical except that with miniature units higher natural frequencies and shock levels can be obtained due to their inherently reduced mass. Sensitivities, however are somewhat lower. High Temperature models are available that operate to +500°F. For best performance use with the Columbia Model 4601 Charge Amplifier or Model 5810 Inline Charge Converter.
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Surface Condition
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Surface Condition: degree or percentage of rust, level of mill scale, etc., can be visibly assessed using Pictorial Surface Standards. Weld beads can be assessed using a weld comparator and weld gauges.
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General Purpose Probe
BT-1
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BT-1 General Purpose Probe - Probably our best general purpose probe designed for temperature measurement of solids, liquids, gases and semi-solids. Welded stainless-stell shaft, plastic handle. Tip is .028'' diameter bent at right angle to probe to facilitate accurate surface measurements. Immersible. Maximum temperature 240°C, Time constant 0.15 Seconds. 5 foot lead. Not isolated.
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Product
3D Scan Systems
intelliWELD
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The intelliWELD is a 3D scanning unit for remote laser welding applications. While a robot leads the scan system along the processing line, the scan unit ensures the fast and precise positioning of the laser spot.The intelliWELD scan unit allows elimination of complex robot movements and fast repositioning, reducing the repositioning time between the welds to a few milliseconds.
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Product
Load Cells
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For use in harsh environments, our Models T66 (bending beam),T85 and T85-T(shear beams)are manufactured fromstainless steel, fully welded and hermetically sealed to provide total environmental protection (IP68 and IP69K). The T85-Tmodel has a blind loading hole, ideal for use in platform scales.
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Product
Contact Resistance Meter
CRM 100C
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CRM 100C directly measures resistance values with DC current injection under live switchyard conditions.The CRM 100C is specially designed to reliably measure contact resistance of Circuit Breakers, Isolators, Bus Bar joints, welded joints etc., under the hostile electrostatic noise found in live EHV switchyards. It can also be used for testing cables, graphite bars etc.
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Non-Destructive Testing (NDT) Services
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We help you ensure the reliability and safety of your products, equipment or plant assets with our world-class services in non-destructive testing (NDT), materials testing and welding quality. We understand the processes involved throughout the entire product cycle – from design and manufacture to operation and maintenance - and the frequent need for rapid turnaround times. Our Total Quality Assurance services can support production processes, quality control, and regulatory compliance as well as new construction, pipelines, plant maintenance and scheduled shutdown inspection.
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Product
High AC Current Capacitor
LC1/LC2/LC3-AN
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Induction Heating Processing Equipment, High Current Welding, High Power Resonant Circuits, Motor Controls; Oscillating, Bypass, Coupling circuits, High AC Current applications, High-Frequency AC Filter and Medium Frequency Power applications.
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Product
Welding Resistance Tester
WRT
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The Welding Resistance Tester is used in battery assembly lines to detect defective intercell connections. It is equipped with a 5-channel test head for car and truck batteries. It features 1-20 O DC resistance ranges and a multi-line LC display for OCV, CCV, and DCR measurements for 5 intercell connections.
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Product
Industrial CT X-Ray Inspection System
X7000
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The X7000 is North Star Imaging’s largest standard system. The large scanning envelope and generous focal distance allow for unparalleled inspection capabilities of very large objects. The system is great for composites, castings, pipes, tubes, welds and similar parts.
