Harness
A multi-routed assembly of connectors, wire and cables.
See Also: Cable Assembly, Harness Test, Test Harness, Wiring, Wire, Connectors
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Harness Design and Manufacture
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When designing an underwater cable harness, there are some factors which need to be considered, and we have produced the following list as a guide for customer information:Component considerations:- Electrical requirements- Mechanical considerations- Quality requirements- Reliability- Design redundancy (contact count)- Connector selection (type and form)- Locking requirements- Backpotting requirements- Waterblocking in moldings- Cable specification- Cable jacket material and compatibility with elastomers- Abrasion resistance- Stiffness profile at termination- Connector format (straight or right angle)- Molding format (straight or at an angle)- Clearance allowance for molding and cable routing- Elastomer compatibility (eg oil filled units)- Metalwork selection re: corrosion and cathodic delamination- Surface finish for metalwork as appropriateOperational considerations:- Operating depth profile (not just max. depth)- Tensile loads- Torsional loads- Bending loads- Bend control requirements (to limit bending at termination)- Deployment and recovery loads- Dynamic loading-Flow turbulence effects.
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Cable Harness Test System
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Data Patterns has built high reliability Cable Harness Test Systems for large installations. These are primarily used in launch vehicle aircraft and missile level cable harness test validation. Installations with upto 20,000 lines test capability at a single location have been supplied by Data Patterns. Portable version capable handling of as small as 384 points have also been addressed.
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Product
Wire Harness Tester
Panther4HT Master- Slave DSU
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Qmax Test Technologies Pvt. Ltd.
The Master- Slave DSU based Panther4HT Wire Harness tester is designed for testing and verifying electrical connections in a cable, harness, backplane or any other wired assembly. It offers unique Qmax MASTER - Slave concept and SATELLITE UNIT Options to avoid looping back of cable to the ATE. All Satellite Units communicates the measurements through LAN interface which is very useful for on-board applications in Aircrafts / Ships and similar applications where large cable looms are used. This innovative concept will eliminate the long adapter cables and hence storing, maintaining and re work of these kind of cables are avoided. Furthermore single Master Controller Unit (MCU) is used to control not only all the satellite units , but also communicate with all satellite units through Ethernet Communication port. A single reference Cable is used to link the all the satellite units with the Master Controller in controlled loop manner is a value add to the product.
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CableEye 4-Wire Calibration Verification Board | Cable & Harness Testers
CB52
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The CB52 is intended for periodic calibration verification of the Kelvin 4-wire resistance measurement module – an optional, add-on module that may be purchased with any new hipot system, or added to an existing high voltage tester as an upgrade.
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CableEye Generic Surface Mount & TH Board | Cable & Harness Tester
CB51
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CAMI Research Inc. (Acton, MA) announces another new board for its CableEye cable and harness testing systems. Populated with solder pads to accept both aligned and staggered, 1.25mm and 1.5mm pitch, surface mount and through hole (TH) connectors, the board addresses any market with a demand for board-to-board connections. Rated to 700Vdc/500Vac, the CB51 may be used on all CableEye models.
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1 Ft Harness, 78-Pin Male Connector On One End, Loose Wired (Numbered) Other End
GT97103
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1' harness, 78-pin male D-sub connector on one end, loose wired (numbered) other end.
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1' Harness, 50-Pin Male D-Sub Connector on one end, loose wired (numbered) other end
GT97106
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1' harness, 50-pin male D-sub connector on one end, loose wired (numbered) other end.
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Communication Protocol Test Harness
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Simulate Master or Outstation Devices.Monitor Communications.Create Custom Functional Tests with any .NET programming language, Python, or Tcl/Tk scripts.Exercise a device as it will be used on the utility SCADA network.Automatically Perform Conformance Test Procedures.
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Product
Wire/Cable Harness Analyser
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Qmax Test Technologies Pvt. Ltd.
Wire/Cable Harness Analyser by QMax
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3'Harness, 50-Pin Male D-sub Connector on one end, loose wired (numbered) other end
GT97107
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3' harness, 50-pin male D-sub connector on one end, loose wired (numbered) other end.
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Product
Pin-Mapping for Custom Connectors, Test Fixtures, UUTs | Cable & Harness Testers
PinMap™
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Check out this fast and super-easy pin-mapping process enabled by our optional CableEye® PinMap™ software. Map as fast as you can move the probe from one pin to the next. Use on your custom connectors, test fixtures, specially-built connector panels, or pigtail adapters to your CableEye tester.
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2100Vdc Screw Terminal Connector Board | Cable & Harness Tester
CB29H
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CAMI Research Inc. (Acton, MA) announces another new board for its CableEye cable and harness testing systems. Populated with four 16-pole screw terminal blocks, the board addresses high voltage (HiPot) testing to 2100Vdc/1200Vac. Of particular interest to the harness testing market, the CB29H is also available as a transition board variant (CB29AH). The CB29H and CB29AH boards are high voltage versions of the CB29 with the high voltage traces running on inner layers to afford additional safety, and protection from contamination.
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1' Harness, 78-Pin Male D-Sub Connector
GT97104
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1' harness, 78-pin male D-sub connector on both ends
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Product
4/5 Pin Trailer Harness Checker / Towing Maintenance Kit
#8026
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Innovative Products of America
Test, clean and restore 4/5 pin trailer connections. Tester will verify tow vehicle is sending proper signal to the connector, while cleaning tool removes corrosion and verifies proper pin size on both male and female truck/trailer plugs. For use with 4/5 flat connectors. Patented. Extends harness life Great preventative maintenance tool Promotes safety and limits road hazardsKit Includes: #7866: 4/5 Pin Trailer Harness Checker, #8021: 4/5 Pin Cleaner, and #8030: 2 ml DeoxIT Cleaner
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Hipot Wire Harness Testers
NX Hipot
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* 50 to 1500VDC Hipot Testing* 50 to 1000VAC (optional) * 5Mohm to 1Gohm Insulation Resistance * Simple 4-button user interface * Tests for continuity and shorts * Tests a variety of components * Precision resistance measurements * Continuous high speed scanning for real time complete status information of harness assembly progress * Keyed security access and control * Built for rough industrial environments * 2 serial ports for connection to printers and scanners * Standalone operation * Uses a high capacity memory card * Available from 64 to 1024 test points * Networkable
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Pokit METER
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Pokit Meter is a revolutionary tool in the measurement industry. Its incredibly small size means you can put it on a keychain or in your pocket for unprecedented portability. Pokit Meter harnesses the power of your smartphone, transforming it into an awesome measurement tool. The Pokit App measures a wide range of parameters, including voltage, current, resistance and temperature. It also provides continuity and a diode checker.
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Quantum Technology
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Our understanding of matter has become ever more detailed over time. Starting from the bulk and macroscopic properties of matter, it was a breakthrough when properties on a microscopic level could be readily viewed and understood.Quantum technologies concern an even smaller scale and seek to exploit the special properties of individual atoms or photons.As the science behind these Quantum properties has become better understood we are now close to being able to harness these effects to produce devices that have exciting new applications in the real world.There is a global effort under way by the major industrialised nations to translate quantum science from labs and research institutions into real-life applications that will positively impact industry and commerce.
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Custom Wiring Harnesses and Cables
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From flight critical aerospace wiring harnesses to discrete wire assemblies, WinSoft can meet your toughest requirements. Each of our finished cable assemblies and wire harnesses is built to the customer exact specifications and is 100% quality tested. Cable and harness assemblies are certified to meet all customer requirements and applicable industry standards while manufactured to strict ISO processes and procedures.
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OMNIR: On-Line Near Infrared Sensor
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OMNIR is the future of near infrared moisture sensing technology. Coming from OMNI, meaning “all” and NIR, meaning “near infrared,” Finna Sensors has created an intelligent all-sensing solution that exceeds expectations. It not only delivers accurate data instantaneously and non-destructively, it also monitors its own health to perform its best during your crucial processing moments. By selectively harnessing light, to ensure increased uptime and greater profitability for your operation, the future of your manufacturing operation starts now.
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Electrical Circuit / Wire Harness Analyzer
ECAD System 2005
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The ECAD System 2005 is a suite of test instruments for both lumped and distributed data for analysis of electrical circuits and/or wiring harnesses. ECAD is completely self contained, and has a built-in multimeter, impedance meter, TDR, and megohmeter.
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9-Pin Male D-Sub to 5-Pin Female Screw Terminal, Breakout for CAN Terminal Block
780041-01
Terminal Block
9-Pin Male D-Sub to 5-Pin Female Screw Terminal, Breakout for CAN Terminal Block - The CAN Breakout Box works with high-speed, low-speed, and single-wire controller area network (CAN) devices or PC interfaces. It features 14 ports for connecting devices with cables or directly to wiring harnesses. With an onboard power supply, the CAN Breakout Box can place power on the V+ pin required by some CAN transceivers. With a switch on the front panel, you can select 120 Ω, 60 Ω, or no termination on the network. You can use the CAN Breakout Box in desktop applications or mounted on a DIN Rail for test fixtures and cabinets.
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Software Mobile Apps MindSphere
MindSphere
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Siemens Digital Industries Software
MindSphere is the cloud-based, open IoT operating system from Siemens that connects your products, plants, systems, and machines, enabling you to harness the wealth of data generated by the Internet of Things (IoT) with advanced analytics.
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Modular Test System
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A modular test system, RTS (real time scanner) provides instant test results with minimal interface cables to check wiring during installation.It tests wire harnesses in real time using our micro switching technology, reducing the need for high cost interface cables by around 90%. an innovative best-in-class solution for FAL testing, RTS also offers many benefits for wire harness and sub-assembly manufacturers.
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PXI 24 Channel High Voltage Multiplexer
40-320-101
Multiplexer Module
The 40-310/320 Range of High Voltage Switching Modules will hot switch up to 750V peak and cold switch up to 1000V peak in either general purpose relay (40-310) or multiplexer (40-320) configurations. These modules contain high-quality reed relays with switching ratings comfortably higher than the 40-310/320 specification. Applications for the 40-310/320 series modules include; circuit board isolation testing, relay testing, semiconductor breakdown monitoring and cable harness insulation testing.
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Cable Assemblies & Harnesses
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High performance microwave cable assemblies and coaxial components supporting critical operations with application specific premium interconnects for high durability. Embedded with RF Florida Lab technology, our cables are available with customised option packages and are especially well-suited for precision testing applications and harsh environments in aircraft, marine, space and ground applications.
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PXI 12 Channel High Voltage Multiplexer
40-320-001
Multiplexer Module
The 40-310/320 Range of High Voltage Switching Modules will hot switch up to 750V peak and cold switch up to 1000V peak in either general purpose relay (40-310) or multiplexer (40-320) configurations. These modules contain high-quality reed relays with switching ratings comfortably higher than the 40-310/320 specification. Applications for the 40-310/320 series modules include; circuit board isolation testing, relay testing, semiconductor breakdown monitoring and cable harness insulation testing.
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InfiniStreamNG Platform
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NETSCOUT’s new InfiniStreamNG™ platform harnesses the power of IP intelligence by mining traffic in real-time to deliver accurate and actionable data for service assurance, cybersecurity and business intelligence applications. The InfiniStreamNG platform fully supports the nGeniusONE® and Iris application suites.
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CableEye® HV-Rated QuickMount™ Housing for CAMI Connector Boards
CBH2
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CAMI Research Inc. (Acton, MA) has released a High-Voltage (HV)-rated QuickMount housing (CBH2) for its CableEye® automation-ready, cable and wire harness testing systems. As a free-standing, quick-release board fixture, it allows users to connect CAMI’s test interface boards to the 64-pin headers of any expansion module - even at some distance. The housing may be used with any CableEye model and is rated to 2100 Vdc / 1500 Vac.
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Cable-End Test Fixtures
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Test Head Engineering's cable-end fixtures are used in the production of cable harnesses and in the testing of finished products. They are the long-lasting "connector" to the test system - taking the place of connectors that would quickly exceed their cycle life and produce erratic test results. Cable-end fixtures are used in the automotive and heavy equipment industries, but are also applicable wherever low cycle-life connectors are used - including RF cables.
