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Failure
See Also: Destructive
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Real-Time Online Monitoring to Detect and Analyze Potential Partial Discharge (PD) Signals and Insulation Faults using UHF, AE, and HFCT
PDMonitor
Power Monitoring and Diagnostic Technology Ltd.
The PDMonitor, which utilizes Ultra High Frequency (UHF), Acoustic Emission (AE) and High Frequency Current Transformer (HFCT) sensors and is designed to conduct real time online monitoring to detect and analyze potential Partial Discharge (PD) signals and insulation faults before they lead to breakdown or catastrophic failure in power assets. The system provides the developing trend of the PD, when occurring, as alarms in real time, thus helping to predict the insulation degradation status of the asset, prevent sudden accidents, and provide an effective database for Condition-Based Maintenance (CBM) of power assets.
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Advanced Thermal Imaging Camera
FLIR E96
The FLIR E96 is our first pistol-grip camera with 640 × 480 thermal resolution so inspectors can survey high-voltage, hazardous targets safely and quickly diagnose electrical and mechanical failures. Interchangeable AutoCal™ lenses offer complete coverage of near and distant targets, with the laser distance meter ensuring the crisp focus needed for accurate temperature measurement. The onboard FLIR Inspection Route runs pre-planned routes to help inspectors stay organized when surveying large or multiple locations. FLIR Ignite provides automatic uploading of E96 images directly from the camera to the cloud for easy, secure storage and sharing.
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Thermal Image Analysis Software
Thermalyze
Thermalyze software provides a stable platform from which to perform sophisticated temperature analysis and failure analysis testing. Tools such as Emissivity Tables allow you to perform true temperature mapping on the surface with varying emissivity. Lock-in thermography tests enable you to detect heating below 0.001°C.
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Pyroshock Testing
The purpose of Pyroshock (pyrotechnic shock) testing is to simulate the high-frequency, high-magnitude shock pulse experienced by an explosive event (such as an impact on a military tank or an explosive deployment charge). Pyroshock testing can expose failures in electronic components that are sensitive to high-frequency pyroshock energy. Common failures include: relay and crystal oscillator chatter, detachment of larger components from the circuit board, hard failures of small circuit components, and the dislodging of contaminants, which cause short circuits. Severe damage to crucial components used in space or in the military can produce critical results, such as loss of life, due to malfunction.
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Refrigerant Leak Detector
KM 310 / KM 312
Kusam Electrical Industries Limited
• LED Tip Light• Mute Function• Low battery indication• LED power indicator• Sensor failure indicator (KM 312)• Start-up melody (KM 312)• USB power adaptor (KM 312)• Rugged flexible probe• 3 adjustable sensitivity levels• DC 3.7V rechargeable lithium battery (KM 312)• Multiple colors LED for leak level indicator• Extremely sensitive heated diode sensor• Automatic adjustment & reset to background (KM 312)• Detects R-134a, R-410a, R-407c & R-22 etc.• Microcontroller circuitry that guarantees accuracy & reliability
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Highly Accelerated Life Testing (HALT)
Quickly validate reliability and identify manufacturing defects that could cause product failures in the field with MET’s Highly Accelerated Life Test (HALT)HALT technique uses a combination of accelerated stresses to expose product flaws early in the design and manufacturing stages, which improves product reliability and customer confidence inherent to the design and fabrication process of a new product as well as during the production phase to find manufacturing defects that could cause product failures in the field.
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8-Port Junction Box
Teledyne Marine Cable Solutions
A heavy-duty junction box designed for use in high-risk environments where the cost of failure is significant.
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Battery Pack/Module Test Solution
Regenerative battery energy dischargeEnergy savingEnvironment protectionLow heat generateChannels paralleled for higher currentsCharge / discharge mode (CC, CV, CP) Constant current Constant voltage Constant powerDriving cycle simulationHigh precision measurement accuracyFast current conversionSmooth current without over shootTesting data analysis functionData recovery protection (after power failure)Independent protection of multi-channelBMS data recordingThermal chamber control integration
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Validator Torque Wrench Tester
The Validator is designed for testing and calibrating torque wrenches. This tool is not suitable for power tools. Ideal for checking torque tools on production floor daily or weekly to ensure the tools aren't falling out of calibration. Using a quality torque tester makes a safer world through accuracy and precision. Measuring torque is essential for companies to ensure their product’s quality, safety and reliability isn’t compromised. The failure of a three-cent fastener that isn’t properly tightened can lead to catastrophic or latent failures.
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Miliohm Meters
Measures low resistance to detect faulty connections that degrade electrical system performance.Prevent electronic failures.
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Destructive Physical Analysis & Failure Analysis
DPACI's component analysis laboratory performs major analytical functions, such as destructive physical analysis, failure analysis, counterfeit analysis, and material analysis on components & devices. Our destructive physical analysis techniques are performed in accordance with standards and methods used in most military and space program requirements. Solutions for difficult production problems are resolved through our failure analysis procedures.
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Phase Monitoring / Potential Selector Relay
This is a phase failure relay suitable for 3 phase supplies. The relay is designed to automatically change over from the primary supply to the secondary supply if any phase of the primary supply has faulted.
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Grease Analysis
Maintenance Reliability Group, LLC
MRG Labs follows grease sampling and analysis standards outlined in ASTM D7718 and ASTM D7918. Grease analysis is a valuable tool for determining the condition of the lubricant and discovering abnormal conditions in equipment that may otherwise lead to unexpected failures. Our customized grease test slates are designed to identify the specific failure modes that may be damaging the component.
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Leeb Hardness Tester
HT6561
Product synopsis1.1 Typical Applications* Die cavity of molds* Inspection of bearing and other mass produced parts on aproduction line* Failure analysis of pressure vessel, steam generator andother equipment* Inspection of installed machinery, permanent parts ofassembled systems and heavy work pieces.* Testing surface of a small hollow space* Material identification in the warehouse of metallic materials* Rapid testing in large range and multi-measuring areas forlarge-scale work piece1.2 Testing Features* Palm size for narrow space.* Test at any angle, even upside down.* Direct display of hardness scales HRB, HRC, HV, HB, HS,HL.* Large memory could store 250 groups including singlemeasured value, impact direction, material and hardnessscale etc.* User recalibration function allowed.* Can communicate with PC computer for statistics andprinting by the optional cable.* Manual or automatic shut down.* Low battery indication.1.3 Technical SpecificationsDisplay: 12.5mm LCD with back lightAccuracy: Display error ±0.8% at LD=900Measuring range: 200-900LConversion: HL-HRC-HRB-HB-HV-HSDMaterials: 9 different common materialsWith RS232C interfaceMemory: 250 data can be stored and re-readableImpact device: D Will handle the majority of hardness testingapplications. Weight: 75gPower supply: 2x1.5V AAA size batteryDimension: 146×65×36mmWeight: 130g (not including batteries)Working temperature: - 10℃~+50℃Storage temperature:- 30℃~+
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Rapid Decompression Test Chambers
CA-RD(H)
CSZ's rapid decompression test chamber is designed to simulate rapid decompression for testing aircraft avionics. The environmental chamber meets the environmental conditions and test procedures for airborne equipment referenced in the RTCA DO-160 test specification. The DO-160 specification was designed to test sudden pressure changes starting from 8,000 feet to 60,000 feet (536 to 55 Torr) in 15 seconds. An altitude of 8,000 feet (536 Torr) was used for the initial cabin altitude and 60,000 feet was used for the final cabin altitude after decompression. This test specification is used to identify failures of materials inside of the cabin and the reaction to the surrounding environment.
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BOD Meter
LD-LBOD-A10
BOD MeterLD-LBOD-A10is a benchtop unit designed to automatically measure B.O.D. (biological oxygen demand) with 0 to 4000 mg/ L measurement range. Simple and safe mercury pressure difference measurement method is applied to prevent poisoning caused by the leakage of the mercury column. Equipped with high end brand mini thermal printer, quickly prints measurement process data, result data. Automatically saves test data on power failure and executes experimental process once power supply is on.
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NIR Macro Lens
ML-4
With the ML-4 macro lens, Korima takes the job to an even higher level of certainty and simplicity. Through the ML-4, failure analysts can examine an entire microcircuit at once--rather than in a sequence of small, individual areas.
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SuperHeater Overheat Protection
SHOP
The SuperHeater Overheat Protection (SHOP) system is a proprietary technology that helps mitigate the risk of superheater tube failure due to short-term overheat during boiler start-ups. SHOP assists operators in the management of boiler start-ups by enabling the detection of superheater tube clear events (TCE’s).
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Combined Map Display Unit & Interface Unit Tester (COMED)
MS 1117
This system is used to test COMED (Combined Map Electronic Display) IFU cards. This ATE checks the LRU Status and card status and identify faulty component in the individual UUT. On fault, this suggests the possible component failure as diagnostic report, for repairing the cards.
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Solar ATE
MS 1534
The Inverterless ATE is an automatic test equipment which is used to test the all functional and various test conditions of Inverterless Solar Unit. This ATE shall be a GO/NOGO Tester for Inverterless Solar Unit. All production units can be tested with this ATE for functional testing and clearance. This ATE reduces the man effort for quality checks and detects the failure units. The Inverterless ATE can check the UUT with minimum user interactions. It shall test and generate test report in PDF format for the conducted tests with necessary data. The ATE operates on 230V AC power. The ATE has In-Built AC-DC converter which provides 12V DC for operate the unit. Also it has additional AC-DC converter to simulate solar power to the Inverterless units. The main objective of the ATE is to test the Inverterless S in all possible test scenarios without external test equipments and less user interactions.
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Concrete Comprission Testing Machine
CONCRETO 2000X/3000X
CONCRETO Series This compression testing machine can safely and efficiently perform tests at a high capacity without causing explosive fracture (failure of the specimen) on ultra-high-strength concrete, which is used as a structural material in high-rise buildings, etc. This one machine can be used for materials ranging from ultra-highstrength concrete to specimens that have been recently cast, mortar, etc.
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Connector and Breakout Box
ES4640
The ES4640 Connector Box offers a standardized wiring and connectivity for HiL testing systems in the powertrain domain. Its front panel provides connectors for the ECU, CAN bus communication, on-board diagnostics, and LEDs for ignition and injectors. Its rear panel connects loads, failure simulation, and other components. Sample applications of the ES4640 are closed loop HiL systems for 8 cylinder gasoline and diesel engine ECUs.
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Engine Test
The engine test bench is a facility used by engine manufacturing plants to validate internal combustion engines before fitting to the vehicle. OEMs perform ‘Hot’ or ‘Cold’ testing operations in order to measure several physical variables and to diagnose any failure of parts or components. Jackmark Engineering provides bespoke rugged electrical test connection leads suitable for the industrial environment of petrol or diesel engine testing.
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Debugger
Most cores for the embedded market provide access to on-chip debug features via a debug port. TRACE32 tools connect to this to control the core, access the data being processed by the core and provide developers with debugging over the embedded device: start, stop, step control; reading and writing memory and registers; setting breakpoints; tracking values of variables and so on. This means developers can diagnose software failures and memory corruption issues and correct the system to make it perform as expected.
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Battery Monitoring System
JUNXY Battery Monitoring Systems are designed in accordance with IEEE Battery Maintenance recommendations. This allows you to maintain a safe and secure system with Real-time monitoring, which will minimize the probability of a failure and optimize the service life of the battery. JUNXY Battery Monitoring Systems not only monitor the batteries, but also the external parameters which could affect the performance of the system, providing added security. It is a powerful tool for mitigating and preventing costly downtime due to unexpected system failure.
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Scanning Electron Microscope (SEM)
Prisma E
Prisma E scanning electron microscope (SEM) combines a wide array of imaging and analytical modalities with new advanced automation to offer the most complete solution of any instrument in its class. It is ideal for industrial R&D, quality control, and failure analysis applications that require high resolution, sample flexibility and an easy-to-use operator interface. Prisma E succeeds the highly successful Quanta SEM.
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Test Sets For Transformer Industries
Contemporary Test Sets For Transformer Industries are developed to recognize the potentially disastrous current transformer errors. They prevent the primary current from overpowering insulation and short circuits. They are used for developing a testing and maintenance plan for addressing the errors before any failure to save money and time. With these powerful test sets, they are sure to perform saturation testing to test the knee point of a signal by comparing primary and secondary windings.
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Managed Ethernet Switches
CommFront offers a range of rugged, industrial-grade, managed and unmanaged Ethernet Switches. These Industrial Ethernet Switches have been designed for harsh industrial environments and withstand a wide temperature of -40°F to 185°F (-40°C to 85°C), and they come with the options of 10/100/1000M for both Fast and Gigabit Ethernet networks. In addition, our advanced, rugged, industrial-grade, Fast and Gigabit Ethernet Switches support both point-to-point and multi-drop (daisy-chain or self-healing redundant ring) fiber optic networks, which are designed to cover large areas. These industrial Ethernet Switches support up to 255 fiber nodes, and each fiber node can extend the Fast and Gigabit Ethernet data up to 100 miles or 160 km. When configured as a ring network, the built-in self-healing feature allows the Ethernet data to be transmitted clockwise or counterclockwise; therefore, failure of any individual converter will not affect other devices located on the same ring, making the entire Ethernet network more robust and reliable.
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Halt Hass Chambers
HALT and HASS chambers from WEIBER provide extreme temperature & vibration capabilities used during the product design and manufacturing cycles to compress the time normally required to identify design and process weaknesses. HALT techniques are important in uncovering many of the weak links inherent to the design and fabrication process of a new product. HASS techniques are incorporated during the production phase to find manufacturing process defects that could cause product failures in the field.
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Accelerometers
Velocity sensors and several types of accelerometers made to industrail standards for measuring vibration in a variety of applications and detecting potential machine failures before they occur.