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Custom Test Fixtures
Intrinsic Quality is proud to offer a variety of Test Fixture Development Services that include fixture building, tester interface building, harness building, troubleshooting, maintenance, design, and engineering. IQ’s fixtures are built to exacting specifications and configured to deliver quality production testing. Our global customers have trusted us for over 35 years to provide custom solutions applying leading edge technology. IQ consistently delivers cost-effective solutions with our client’s recognition and gratitude.
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High Node Count In-Circuit Test Fixtures
HNC Test Fixture
Circuit Check continues to be a leading edge provider of custom engineered test solutions with our new Keysight i3070 HNC test fixture. Working with Keysight Technologies during the development of their HNC adapter in 2011, we were the first test fixture provider to offer customers with a solution to test large node count boards. High node count test fixtures can handle greater than 10,000 probes.
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ITA, 9075, 75 Module, Triple Tier
410104258
The 75 Module, triple tier ITA is rugged and perfect for high I/O test and measurement applications. This ITA is made of steel to prevent any deflection caused by the high insertion forces from the available I/O. The added tapped holes on the back of the frame allow you to attach an enclosure or custom fixture.
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6TL08 Benchtop Test Platform
H710008
The 6TL-08 base platform was designed to cover the most common testing and in-system programming (ISP) needs with a reduced initial budget. The system includes a robust manual linear push mechanism allowing a low-cost fixture strategy thanks to the exchangeable cassettesThe platform enclosure features an 8-Slot fixture receiver, compatible with VPC 90 Series Mass Interconnect Module, as well as 6TL intelligent YAVModules (YAV90MMU &YAV90059), with room for fast ISP devices, optional PXI chassis and various power supplies. A removable back panel allows easy placement of custom connectors or test auxiliary circuitry.
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MCB Endurance Test Bench
The SCR Elektroniks Endurance Test Bench is designed for electrical and mechanical endurance MCB and RCCB as per clause 9.11 of IEC 60898-1. The source and the load is designed to comply as per the general test conditions specified in Cl 9.11.1. The accompanying pneumatic fixture is designed to hold custom built designs of MCB and RCCB while the microcontroller based timer unit can be configure to follow test procedure summarized in Cl 9.11.2.
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Test Solutions Services
Spinnaker Contract Manufacturing, Inc.
As standard practice, all of our SMT assemblies are washed and tested through our Automated Optical Inspection and pass through our stringent internal QA/QC policies. In Cables and Wire Harnesses, pretests, such as pull tests and crimp type tests, are performed on all builds before being tested for continuity, hi-pot, shorts and mis-wires, to name a few. Our electromechanical assemblies are capable of receiving full functional testing through custom test fixtures and RF test. Some RF tests include Gain/Loss, Frequency Response, VSWR (Voltage Standing Wave Ratio), Inter-Modulation Distortion and Output Power.
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Engineering and Tooling
Independent Testing Laboratories
Full design and machine shop for custom and complex fixtures and tooling
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Wiring Analyzers for Cables, Wire Harnesses, Backplanes
CableEye M2Z, M3Z, M4
Fast ● Simple ● Precise
Advanced wiring analyzer scans for continuity (opens, shorts), miswires, resistance, capacitance, components (resistors, diodes, LEDs, capacitors), insulation resistance, intermittent connections.
For diagnostic and Pass/Fail Testing
All CableEye® testers are suitable for production, fault diagnosis, QC (Quality Control), assembly, and prototyping of standard or custom cables. Each combines test, fault location, design, documentation, labeling, and database storage in one instrument. Tests can be performed on long cables (with or without connectors) or no cables (e.g. connectors, backplanes, PCBs, components).
Standard Features & Benefits:- USB certified, PC-based tester for a versatile, fast, robust system with long life-cycle.
- Multilingual, dynamic, graphic-rich display (netlist & wiring schematic) provides clarity and speeds diagnostics.
- 128 Test Points, expandable to 1024 providing flexibility as your product line changes.
- Real-time screening for intermittent connections for pinpointing elusive faults and improving quality.
- Automation scripting in a simple, intuitive language allowing non-programmers to reduce operator error by automating repetitive steps.
- Pop-Up Work Instructions. choose the exact amount of detail, imagery, language and automation you need to ensure your work instructions and tests are carried out flawlessly.
- Flexible tolerancing: optionally define as percentages or absolute terms, as well as asymmetrically (e.g. +0%/-10%) for improved yields.
- Barcode-tracking & archival data-logging to achieve error-proof test process and improved traceability & productivity.
- Print PASS/FAIL labels, test reports (with or without color wiring schematics/netlists) and log reports to satisfy ISO9000 reporting requirements.
- Compatible with laptop and touchscreen PCs for fieldwork and rack/off-bench mounting.
Includes:
CB15C board set (Item 745C) for common computer and peripheral device cables; comprehensive PC software with Database of >200 standard cables; 2 yr Product Support Subscription comprising Warranty, free tech support, and free software upgrades.
Select Add-On Options:
Hardware: 128-point Expansion Modules (attach to base); Environmental Sensor
Software: PinMap™ fixture editor, Connector Designer™ connector editor, or Autobuild™ guided assembly modules
camiresearch.com |@CAMI_CableEye |+1.978.266.2655 -
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SHB12X-H3X24, Male InfiniBand to Differential Flying Leads, Shielded LVDS Cable, 1.5 m
196236-1R5
72-Pin, Female Flying Leads to 48-Pin, Male InfiniBand, 100 Ohm, Shielded LVDS Cable - The SHB12X-H3X24 LVDS Cable connects the 12X InfiniBand connector on PXIe-656x LVDS digital instruments or some NI 658x LVDS Adapter Modules for FlexRIO directly to individual header pins. This cable is intended for use with a custom breakout fixture. The flying-lead cable has three signals per grouping for positive, negative, and ground pin connections designed to plug directly into any 0.1 in. header connector. It is a shielded, 100 ohm cable.
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Testing Aircraft Thrust Reversers
Custom Dynamometer Table. 2WB 115 Eddy-Current Dynamometer: with protective cover. DSP6001 High-Speed Programmable Dynamometer Controller. Customized Motor Fixture. RER 350 Cooling Unit
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Test Stand, Fixture Design and Manufacture
As your partner, Trialon’s commitment to providing our customers with custom test stands, test and vibration fixtures that optimizes the sample test. Our experienced staff can design and manufacture a test stand or fixture for almost any product.
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ITA, G6, 6 Module
410104331
This G6 ITA Frame does not include standard removable housing/backshell, allowing for use of an existing enclosure or custom enclosure or fixture. May be used with VPC standard enclosures p/n 410112237 or 410112401.Not compatible with removable G6 backshell. Uses VPC 90 Series modules.
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PCB Test Fixture Kits And Customized Fixtures
Mirotech manufactures portable benchtop PCB test fixture kits and provides customized test fixture solutions for the electronics industry. Our innovative, streamlined designs are compact in size and feature a linear collapsing system, interchangeable and reusable plate design, top and bottom probing, and are affordably priced. All fixtures are built using high quality hardware and materials and manufactured using the DATRON M8Cube, known for its precision and accuracy. Each of our custom designs are unique to our customer’s particular project requirements. Fixture kits come pre-assembled, and include blank plates ready for you to drill your test pattern.
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Design and Fabrication Laboratory
Trialon’s on-site Fabrication Shop is equipped with the tools and experienced staff to design and fabricate custom parts, test fixtures or small batch finished product. Our team is ready to provide your organization with a best-in-class experience that will meet tight timeline.
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Parallel Electrode SMD Test Fixture, DC To 3 GHz
16196B
The 16196B surface mount devices (SMD) test fixture offers excellent repeatability and usability, with accurate correlation up to 3 GHz. 16196 series fixtures are custom designed to fit specific SMD sizes (see table below), and provide repeatable DUT positioning with reliable contacts to enable stable measurement results, reducing the possibility of operator-induced error. Traditionally, SMD inductor evaluation up to 3 GHz has been difficult to implement. Now with the 16196 series, it’s easy to perform accurate and repeatable measurements.
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Universal Test Fixture
Series 48
The Series 48 Universal Test Fixture Systems are an effective way to test high mix, low to medium volume products. The Universal Base is designed around the CAMGATE Z axis Test Fixture. The base interfaces with removable, quick change Series 49 Universal Test Insert Kits. Three versions are offered, a blank base whereas the end user can configure the Base and insert kit to their own connector configuration, The 160 point model which uses four (40) pin IDC ribbon cable connectors to interface between the base and the insert kit, and the -I model that incorporates the same 4 block GR2270 style block interface as used on our Series 34 test fixtures. This allows for increased test point count and the use of Industry Standard 2270 style signal, power, and coax blocks. Rear panels can be custom configured to customer specifications, Virginia Panel ITA frames, or GR2270 Interfaces used on Semco’s Standard Product line
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Custom solutions
Novacam develops custom interferometric solutions to address particular inspection and imaging needs of specialized applications and OEM markets. Our modular interferometer components offer a superior and cost-effective platform for developing high-performance systems and assemblies. We will collaborate with your application experts to devise the optimal combination of inteferometric (OCT) hardware, non-contact fiber-based sensor probes, and system software.As needed, Novacam engineers: develop customized optical probes and inspection stations develop inline probe fixtures for production environments adapt Novacam standard interferometer component modules to suit your application help integrate Novacam systems or components with third-party tools write customized software
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Custom Test Connectors and Sockets
Custom test sockets are traditionally expensive to build and maintain. To reduce these costs, consider: Using rapid prototyping techniques to build a housing. Using replaceable Z-Axis Connectors. Depending on board layouts and compressed height, these sockets or test fixtures can achieve high numbers of mate/de-mate cycles and operate at GHz frequencies.
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Standard & Custom Test Fixtures
Both standard and custom Test Fixtures from OAI enable the user to integrate the solar cell with the I -V tester. Fixture configurations range from from simple hold down devices to temperature-controlled fixtures with front and back side contact. We invite you to contact an OAI Application Engineer for help with your fixture design. With our expert guidance, you can expect maximum performance from your I -V Tester and Solar Simulator.
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Latch-on Test Fixtures
Latch-on Test Fixtures provide a convenient way for production personnel to quickly and reliably make electrical connections to a product for programming or final test. These custom fixtures eliminate the need to hand-wire products in order to power them up and communicate with them. Typical applications for latch-on test fixtures are metering devices, control panels, and any type of controls that connect via terminal strips.
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SHC68-C68-D4, 68-Pin, Male VHDCI to 68-Pin, Male VHDCI, 50 Ω, Shielded Digital Cable - 1m
196275-01
The SHC68-C68-D4, 1m, Digital Cable connects NI 6535/6/7, 654x, 655x, and 657x digital instruments with other NI accessories like the CB-2162 Connector Block or SMB-2163 Terminal Block. You can also use it with certain Digital I/O Adapter Modules for FlexRIO, Digitizer Adapter Modules for FlexRIO, Signal Generator Adapter Modules for FlexRIO, and high-speed serial instruments. It is flexible and easily fits around custom test fixtures and other equipment. It is a shielded, 50 Ω cable and is offered in different lengths.
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Receivers
Series 32
Semco’s Series 32 Receivers are the optimal design for interfacing the GR 2270 style (VG) test fixtures. Featuring Semco’s patented CAM/TRAC® design, the Series 32 Receivers provide a locking system that assures consistent contact throughout the entire interface. With a full 5/8″ stroke, the Series 32 Receivers allow additional clearance for coax and custom block applications. They are available with or without vacuum ports. Models include: Bench Top, Slope, 19” Rack Mount, Dual 19 Rack Mount, and Dual Benchtop configurations.
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Pin-Mapping for Custom Connectors, Test Fixtures, UUTs | Cable & Harness Testers
PinMap™
Check out this fast and super-easy pin-mapping process enabled by our optional CableEye® PinMap™ software. Map as fast as you can move the probe from one pin to the next. Use on your custom connectors, test fixtures, specially-built connector panels, or pigtail adapters to your CableEye tester.
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Dual Bay Flex 40 For Larger Generic Test Systems
Flex 40
The Flex 40 is generally suited to the larger Generic Test Systems. A Flex 40 is a dual bay version of the Flex 30 that gives us the ability to fit a wide range of external instrumentation, PXI, custom modules and large fixture interfaces. Generally it is fitted with the VPC G12x Interface but this can be changed to suit the requirement.
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Custom Fixtures
Joule mechanical design and manufacture capabilities allows us to create other custom projects to meet your test needs. Joule can design burn-in racks, jigs and stand-alone test station.
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Product Testing And End Of Line
World-class integration of electronic test equipment, instrumentation, test fixtures, automation, load simulation,data acquisition, and software . In partnership with two major leaders in high-technology automation, three very capable machine shops, a custom cabling company, a rapid prototype circuit board fabrication house and two large automated sheet metal manufacturing facilities we offer custom process and test equipment designed and manufactured for convenience and precision. Each component of our systems is carefully consideredto provide you with maximum performance consistent with easy maintainability and long term return on your investment.
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Trackside Equipment
The Automotive assembly track lineside environment requires numerous amounts of tooling & equipment to ensure build phases are completed productively. Jackmark Engineering provides a wide variety of custom designed trackside jigs & fixtures, test leads and assembly aids including validation tooling to various assembly departments from HVAC to end of line.
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C68-C68-D4 Unshielded Cable, 2X68-Position VHDCI Offset, 1 m
195949-01
68-Pin, Male VHDCI to 68-Pin, Male VHDCI, 50 Ω, Unshielded Digital Cable - The C68-C68-D4 Digital Cable connects NI 6535/6/7, 654x, 655x, and 657x digital instruments with other NI accessories like the CB-2162 Connector Block or SMB-2163 Terminal Block. You can also use it with certain Digital I/O Adapter Modules for FlexRIO, Digitizer Adapter Modules for FlexRIO, Signal Generator Adapter Modules for FlexRIO, and high-speed serial instruments. It is flexible and easily fits around custom test fixtures and other equipment. It is an unshielded, 50 Ω cable.
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Custom Motor Test Systems
Magtrol's Customized Motor Test Systems (CMTS) are PC-based, turnkey systems custom designed and built to meet your specific motor testing requirements. By integrating Magtrol's motor test equipment with power supplies, adaptable fixtures, custom tables/cabinets, printers, etc., Magtrol's engineering team can customize PC-based, turnkey systems and modular test benches for almost any motor test application.
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Custom PCB Test Fixtures
Emergent Electro-Mechanical designs and manufactures customized test fixtures and burn-in racks. Each of our custom designs is unique to our customer's particular project requirements. Emergent fixtures feature innovative design components including a linear collapsing system, interchangeable and reusable plate design, and top and bottom probing.
