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Conformal Coating
applied on PCBs is to assure surface resistance insulation and seal electronics environmentally.
See Also: Penetration Testing, Mil
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Conformal Coating Inspection
Conformal coating plays a key role especially when electronic assemblies are used in products and systems that perform safety-relevant tasks. The coatings applied to the circuit board protect against environmental influences such as dirt, dust, moisture, condensation, and varying temperatures. Increasing packing densities and the trend toward miniaturization are also making conformal coatings essential. The insulating effect of the coating allows reductions in the distance between conductor paths while also boosting the performance of terminal devices.
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Conformal Coating Inspection (CI AOI)
They cover the components, the area around the components and identify most coating issues including cracks, bubbles, insufficient / excess coating, loss of adhesion and other common contaminations. Full coverage inspection for conformal coating.
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MIL-STD-1553 PMC Interface Module
PMC-1553
Avionics Interface Technologies
Dual redundant, single, dual, or quad stream configurationsTransformer & Direct Bus Coupling - Concurrent Bus Controller, 31 Remote Terminals, & Bus Monitor operation - Full error injection and detection - Multi-level trigger for capture and filtering - IRIG-B time code encoder/decoder - Ten high voltage (up to 30V) programmable DIO lines - Real-Time recording and physical bus replay - ANSI Application interface supporting C, C++, C#, and .NET development - Device driver support: Windows, Linux, VxWorks, & LabVIEW Real-Time (others on request) - Conduction-cooling and/or conformal coating available - Designed for extended temperature operations - 3.3v PMC (with 5V Tolerant I/O), 64-bit 33/66MHz - Rear (P14) and Front Panel Input/Output - Compatible with AIT’s Flight Simulyzer GUI Bus Analyzer Software
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3U 5-Slots OpenVPX P&G, w/ROHS, 3.125G
101VPX305P-9K03R
3U 5-Slots OpenVPX Power & Ground, Pass through, conformal coating, w/ROHS, Max data rate (Gbps) 3.125.
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Safety Digital Multimeters
Digital Multimeter is used to measure stray voltage and current in harsh weather environments. Additionally, all internal circuits are conformal coated, it contains an internal all-metal Faraday cage, and has a built-in self-test to ensure ultimate integrity of measurement. The 601ES DMM is NASA Range Safety Board and USAF Space Wing Board approved, proving its intelligent design is ultra-safe.
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8-Channel ADC Module
FMC108
Sundance Multiprocessor Technology Ltd.
The FMC108 is an eight-channel ADC FMC (FPGA Mezzanine Card) which is fully compliant with the VITA 57.1-2010 standard. The FMC108 card provides eight A/D 14-bit 250MSPS channels which can be sampled by an internal clock source (optionally locked to an external reference) or an externally supplied sample clock. A trigger input for customized sampling control is also available. The FMC108 has the HPC (high-pin count) connector, front panel I/O, and is conduction cooled compliant. The board is also available with Mil-I-46058c compliant Conformal Coating.
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PANAVIA Modules
AIM’s PANAVIA test, simulation, monitoring and analysis modules use our field proven Common Core hardware design giving you the best performance, best feature set and highest functional integration on the market. The use of SoC (System on Chip) based core design with one processor for real time bus protocol support, massive memory and IRIG-B time code encoder/decoder functions are standard. AIM delivers versions of our modules with extended temperature range and conformal coating. With 8 Tx and 8 Rx channels per module, functions include autonomous transmit sequencing, continuous clock and data transmissions, host controlled double buffering, programmable interrupts, data selection on specific tag identifier, selectable triggers on data and/or tags with full protocol error injection/detection, real time bus recording and time stamping to ensure your bus integrity. Each module is delivered with a Board Support Package (BSP) comaptible to the legacy PCI and cPCI hardware modules.
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Panorama Line Solutions
ASYMTEK
Nordson ASYMTEK designs automated conformal coating line solutions to fit your production process. Every Panorama™ line we build, includes the right balance of equipment and process control for optimal coating efficiency.
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ARINC 429 PMC Interface Module
PMC-429
Avionics Interface Technologies
4, 8, 16, or 32 Software Programmable Tx/Rx ChannelsProgrammable High/Low Speed Operation - Concurrent operation of all Tx/Rx Channels at high data rates - Conduction-cooling and/or conformal coating available - Designed for extended temperature operations - Rate-oriented Label Transmission - Label Selective Trigger for Capture/Filtering - IRIG-B Time Code Encoder/Decoder for Data Correlation - ANSI Application Interface supporting C++, C#, and .net DevelopmentDevice Driver Support: Windows, Linux, VxWorks, and other operating system - Compatible with AIT’s Flight Simulyzer GUI Bus Analyzer Software
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Conformal Coating Inspection System
TROI 8800 CI
The PEMTRON CI Series addresses the limitations of the area of theinspection due to the diversity of wavelengths of the existing UV,and performs a clearly separated area of coating onvarious wavelengths.
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Express Multi Protocol Board
EXC-8000PCI
The EXC-8000PCIe is a PCI Express card supporting up to eight independent 8000 family avionics communication modules, allowing multiple different protocols to be mixed and matched on a single card. Modules available include MIL-STD-1553, MIL-STD-1760, MMSI, ARINC-429, ARINC-708, ARINC-717, Serial, Discrete and CAN bus.The EXC-8000PCIe supports extensive error injection and detection capabilities, IRIG B Time Code input, and can be ordered with an extended operating temperature range of -40ºC to +85ºC and conformal coating. The EXC-8000PCIe is supplied with C drivers, including source code.
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Mechanical Testing
Our Capabilities*Flammability*Solderability and Solder Heat*Package and Drop Testing*Resistance to Chemicals and Solvents*Conformal Coat Compatibility*Compression and Tension Testing*Up to 10,000 pounds
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3U 5-Slots OpenVPX P&G, w/o ROHS, 3.125G
101VPX305P-9K05
3U 5-Slots OpenVPX Power & Ground, Pass through, conformal coating, w/o ROHS, Max data rate (Gbps) 3.125.
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Extendible Test Leads
The Extendable Tip Probe permits testing in those hard to reach areas. The tips are fully insulated with durable Kynar. This prevents accidental shorting of adjacent components. The tip is stainless steel and is very sharp, allowing for penetration of conformal coatings. The rubber lead is 18 gauge, 48" long.
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120 W-15 - 36 VDC-5 Outputs-PSU PCI/104 SFF
PCI104-SFF-IPSU-15-36-C
This rugged isolated power supply is capable of supplying up to 120 watts of power output for a range of sensitive defense applications as well as industrial applications - with conformal coating.
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3U 1-Slot OpenVPX P&G, w/o ROHS, 3.125G
101VPX301P-9001
3U 1-Slot OpenVPX Power & Ground, Pass through, conformal coating, w/o ROHS, Max data rate (Gbps) 3.125.
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30W to 1800W - Single Output
HWS/HD Series
*Limited Lifetime Warranty*-10 to +71°C Operation (-40°C start up)*Universal input (85 - 265VAC)*Conformal coated PCBs*Class 1 Div 2 option (/RYHD suffix)
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500W to 1500W - Single Output
LZSA Series
*Five year warranty*-40°C to +71°C Operation*MIL-STD-810E Vibration / Shock*Input transient protected*UL508, SEMI F47, Factory Mutual (Cl 1, Div 2)*Rugged design with conformal coating*Superior thermal design
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28 Volt DC Shelf Manager carrier card with conformal coating
28V-SM-CARR-C
The 28VDC carrier card with confirmal coating provides all the connectors necessary for the monitoring and control functions of any Elma systems, and also the power supply filtering required by the noise and transients consistent with MIL-STD-704E.
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ARINC 429 XMC Interface Module
XMC-429
Avionics Interface Technologies
16, 32, or 64 ARINC 429 channels (up to 32 Tx & 32 Rx) - Programmable Tx channel output amplitude - Programmable high/low speed operation - Eight (8) Discrete I/O (Four (4) inputs, and four (4) outputs) - Concurrent operation of all Tx/Rx Channels at high data rates - Full error injection and detection - Data capture filtering, 100% bus recording, and physical bus replay - IRIG‐B time code encoder/decoder for data correlation - Conduction-cooling and/or conformal coating available - Designed for extended temperature operations - ANSI Application interfaces supporting C, C++, C#, and .net development - Device driver support: Windows, Linux, and VxWorks (others provided upon request)
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Low Voltage Power Supplies
XF Series
The Excelsys XF low voltage power supplies provide up to 1000 W in an extremely compact 268 mm x 127 mm x 1U design. The XF family features plug-and-play architecture for maximum flexibility, allowing custom-power-solution configuration in less than five minutes. Conformal coating, ruggedization, and an operating temperature range of -55 to 70°C make it ideal for harsh environments. Offering up to 12 isolated outputs, the XF platform can provide output voltages up to 348 VDC.
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ASYMTEK Select Coat Conformal Coating System
SL-940
Reliability is what we do best. We’ve combined our robust and flexible SL-940 system features into standard Trim Packages with Essential Option Bundles to simplify equipment selection, providing automation, process control, traceability, consistency, and changeover efficiencies that drive exceptional conformal coating outcomes. When you choose a standard trim package, you’ll get the conformal coating capabilities you need with minimal lead time.
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Inductor Coils
SemiGen's Inductor Coils are manufactured using our thin film process on quartz substrates. The precision photolithography and non-chemical etching process provides clean edges to assure uniformity from coil to coil. By using quartz and applying a polyimide coating we produce a device that eliminates the need for conformal coating or staking. Inductors can be epoxied down with nonconductive epoxy and the wire bonded for connection.
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PXI Platform
The ruggedized enclosure provides an environmentally conditioned environment for rack mounted PXI equipment. Supports rack mounted PXI chassis. Hermetically Sealed case isolates PXI equipment from hostile environments as specified for military applications. The sealed enclosure allows the system designer to select any of the full line of PXI products without the need to Conformal Coat the cards/components. With the conditioned internal environment, there is no need to select PXI products which operate at an extended temperature range.
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8-Channel ADC Module
FMC107
Sundance Multiprocessor Technology Ltd.
The FMC107 is an eight-channel ADC FMC (FPGA Mezzanine Card) which is fully compliant with the VITA 57.1-2010 standard. The FMC107 card provides eight 12-bit 65 MSPS A/D channels which can be sampled by an internal clock source (optionally locked to an external reference) or an externally supplied sample clock. A trigger input for customized sampling control is also available. The FMC107 has the LPC (Low-Pin Count) 160-Pin connector, front panel I/O, and is conduction cooled compliant. The board is also available with Mil-I-46058c compliant Conformal Coating.
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720W to 1000W - Single Output
CPFE1000 Series
*Universal Input*MIL STD 461/462D CE102EMC*Baseplate cooled, no fan required*I2C Interface*High Efficiency*Conformal Coated
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MIL-STD-1553 XMC Interface Module
XMC-1553
Avionics Interface Technologies
Dual redundant, single, dual, or quad stream configurations - Transformer & Direct Bus Coupling - Concurrent Bus Controller, 31 Remote Terminals, & Bus Monitor operation - Full error injection and detection - Multi-level trigger for capture and filtering - IRIG-B time code encoder/decoder - Ten high voltage (up to 30V) programmable DIO lines - Real-Time recording and physical bus replay - ANSI Application interface supporting C, C++, C#, and .NET development - Device driver support: Windows, Linux, VxWorks, & LabVIEW Real-Time (others on request) - Conduction-cooling and/or conformal coating availableDesigned for extended temperature operations - x1 Lane PCI Express Host Interface - Rear (P14) and Front Panel Input/Output - Compatible with AIT’s Flight Simulyzer GUI Bus Analyzer Software
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120 W 16.5 - 50 VDC 5 outputs PSU PCI/104 SFF
PCI104-SFF-IPSU-16-50-C
This rugged isolated power supply is capable of supplying up to 120 watts of power output for a range of sensitive defense applications as well as industrial applications - with conformal coating.
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Circuit Card Assembly
Teledyne Advanced Electronic Solutions assembles and tests a variety of complex circuit card assemblies (CCAs) using leading edge, advanced technology assembly automation. We specialize in low-volume, high-mix assembly of highly complex CCAs.- RF, analog, high-speed and digital circuits on rigid-flex and Cu core substrates- Typical lot sizes from 3 to 300 pieces- 4 high speed, flexible SMT lines- Production processes for components from 0201 chips to large grid-array components and connectors- 100% solder paste, automated optical, and x-ray inspection- Forced air convection reflow with inert atmosphere option- Special processes for RF assemblies (filters, shields, etc)- BGA underfill, conformal coating, etc.- Selective and wave solder pin-thru-hole processes- CCA and component bonding processes
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25 W 11.4-36 VDC | 2 outputs | PSU PCI/104 SFF | conduction-cooled
PCI104-SFF-IPSU-11-36-2-C
This rugged isolated power supply is capable of supplying up to 25 W of power output across two (one 5 V and one 3.3 V) output for a range of sensitive defense applications as well as industrial applications. With conformal coating.
