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Failure
See Also: Destructive
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Benchmark, Competitive and Failure Analysis
Helping you determine the root cause of product failures and evaluate products against industry competition and standards.We provide third-party verification and support for claims related to performance versus competition, root product failure cause, and benchmark industry performance. As an independent laboratory with over 60 years of product testing experience, our expertise helps you evaluate products for a variety of performance related characteristics. Additionally, we can provide expert witness legal testimony for insurance claims, CPSC filings, and civil/criminal court cases through our testing results and data.
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Diagnostic Test Tool
BIRST™ (Built-In Relay Self-Test)
Verification and diagnosis of complex switching operation in a test system has always been an issue. BIRST (Built-In-Relay-Self-Test) diagnostic test tool provides a quick and simple way of finding relay failures available on some of our LXI and PXI switch matrices.
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Cryocoolers
MT
The MT cooler has been in production since 2003 and is based on the CT cooler design. It was developed for the customer who did not need the lift of the CT cryocooler and wanted size and weight reduction for their application. The MT has been used successfully in applications such as High Temperature Superconductivity (HTS) filters, high altitude balloons, refrigeration, germanium detectors, IR detectors, radio telescopes, laser diode cooling, and research among others. We believe the customer will agree that the CryoTel® MT is the smallest 5W @77K cooler available at an attractive price point with a Mean Time to Failure of over 200,000 hours.
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SF6 Gas Purity Tester
Weshine Electric Manufacturing Co., Ltd
In operation and during electrical failures, pollutants are generated which, depending on its concentration, reactivity and toxicity, modify the characteristics of gas for insulation and arc extinguishing. This may affect the safety of the installation and people. Gas handling operations can also cause the incorporation of pollutants.
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Sand Dust Test Chamber
Guangdong Test EQ Equipment co., Ltd.
- Multi-Scenario Simulation: Replicates desert storms, industrial dust ingress, and abrasive wear with programmable wind/sand profiles.- Precision Particle Control: Cyclonic dispersion system ensures uniform particle distribution (ISO 12103-2025 certified).- Durability: Hard-coated aluminum interior, wear-resistant seals, and self-cleaning filter traps.- Smart Monitoring: Real-time particle counter, temperature/humidity logging, and AI-driven failure prediction.- Energy Efficiency: Recirculating airflow design reduces energy use by 35% (ENERGY STAR® 2025 compliant).
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Contact Resistance Meter
The Motwane Manufacturing Company
High contact resistance values are a definite cause of the failure or less than optimal performance in a wide variety of electrical devices. Contact resistance testing is therefore most critical to measure the resistance of electrical connections in switching devices, circuit breakers, isolators, busbars, relays, joints, connectors, cables, and cable joints. The device helps to find destructive or corroded contacts and hence protects substation devices from damage.
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NF-Series Standard Models
The E-DRIV® NF-Series standard models feature an adjustable RPM setting on the tool and a selectable Soft Start mode. Engineered for high volume manufacturing applications the brushless motor design ensures durability and reduces the standard maintenance costs associated with brush type electric screwdrivers. The NF power tool is ESD certified, ensuring less than 1 Ohm at the bit tip. ESD management assures product quality, cost savings and a reduction in overall ESD failures.
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Bolt Extensometers for Proof Load Testing
Model 3565
Jinan Testing Equipment IE Corporation
The Model 3565 uses hard conical points to contact the bolt at the center of the head and at the bottom. It is fully adjustable for different length bolts ranging from 25 mm (1 inch) in length to 150 mm (6 inches) standard. Extension beams are available for longer bolts. The standard maximum measuring range is 1.25 mm (0.05 inches). Generally, on longer bolts this extensometer will be self-supported without requiring any centering marks or punch marks on the bolt. For shorter bolts these marks may be required. If the conical pins are sharp, marks are often not needed even on the shortest bolts.The extensometer has a zero adjustment screw to adjust the length between the contact pins. This is used to set the output voltage to zero, which corresponds to the correct starting position for the test. It also includes a breakaway lower arm. In the event a bolt should fail, the breakaway arm snaps free, helping to prevent damage to the extensometer. This is easily re-installed. In the event that bolt failures are likely during a test, it is recommended the user attach a cord around the upper part of the beam and tie the other end to the test frame to prevent the extensometer from falling. The conical point contacts included with the extensometer are made from tungsten carbide.The Model 3565 extensometers are strain gaged devices, making them compatible with any electronics designed for strain gaged transducers. Most often they are connected to a test machine controller. The signal conditioning electronics for the extensometer is typically included with the test machine controller or may often be added. In this case the extensometer is shipped with the proper connector and wiring to plug directly into the electronics. For systems lacking the required electronics, Epsilon can provide a variety of solutions, allowing the extensometer output to be connected to data acquisition boards, chart recorders or other equipment.
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Wiring Diagnostic System
TRACER 1.0
TRACER creates vehicle- and fault-specific diagrams on the fly. It can diagnose the probable cause of failure in a network of wiring harnesses and modules and lets technicians choose a CAD view of the wiring layout to find the precise failure location (down to a specific pin), so they can correct the issue efficiently. Tracer saves labor costs, overhead costs and helps avoid collateral damage. TRACER streamlines ELT and dealership repair. It's helpful for all vehicles, particularly new models, where technicians lack the familiarity to assess and resolve electrical issues in a timely manner. TRACER also makes aberrant anomalies a thing of the past—when a vehicle rolls down the line with a never-before-seen combination of electrical failures, resolution becomes a matter of routine. TRACER dramatically reduces effort and increases efficiency.
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Multi-Sensor Thermal Imaging Camera for Condition Monitoring
A310 PT
FLIR A310 pt thermal cameras can be installed almost anywhere to monitor the condition of your critical equipment and other valuable assets. Designed to help safeguard your plant and measure temperature differences, they allow you to see problems before they become costly failures -- preventing downtime and enhancing worker safety. FLIR A310 pt is ideal for various applications that require temperature measurement capabilities including: substation, transformer, waste bunker, and coal pile monitoring.
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BF-Series Angle And Auto Reverse Models
The E-DRIV® BF-Series angle and auto reverse models is designed for installing heli-coil screw thread inserts, as well as light tapping and gauging applications. The assembly power tools feature the brushless motor technology and is engineered for precision torque control. These installation tools feature the ability to set and adjust the speed, the rotation (number of turns), as well as program an auto reverse function. Using the assembly tool in conjunction with a torque arm enhances the installation process. The electric screwdriver offers an adjustable speed setting. The BF power tool is ESD certified, ensuring less than 1 Ohm at the bit tip. ESD management assures product quality, cost savings and a reduction in overall ESD failures.
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NI-9775 , ±10 V, Up to 20 MS/s/ch, 14-Bit, 4-Channel C Series Digitizer Module
784539-01
The NI-9775 provides referenced single-ended analog inputs with two timing modes for applications such as fault detection in electrical transmission lines or structural failure events. You can use the NI-9775 to measure finite samples up to 20 MS/s/ch to capture fault detections or to measure continuously at up to 4 MS/s. You also can use the built-in analog reference trigger to assist with high speed phenomena. Additionally, the NI-9775 supports waveform streaming at a lower sample rate.
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Limit Controllers
Limit Controllers shut down power to heating and cooling circuits in the event of an out-of-range hot or cold condition. Disables a redundant coolant valve to protect against primary coolant valve failure. Easily read and set by the user. The large LED display indicates temperature and system status.
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Eclipse Test Development Environment
The Eclipse Test Development Environment automatically creates tests that are used to bring up new products in the lab. Failures can be quickly debugged using software tools such as the Eclipse Timing Diagram Analyzer and the Schematic Logic Probe.
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Fixturing
Terotest specialises in providing test solutions specific to customers' test applications. We understand that the interfacing and fixturing of a particular test setup can determine whether the application is a success or a failure, and therefore we strive to deliver solutions that are cost effective and suitable to user requirements.
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Resilient Positioning, Navigation, and Timing
Resilient PNT is the convergence of positioning, navigation and timing technology with non-traditional and emerging technology to improve the reliability, performance and safety of mission-critical applications in the air, on land, in the sea, and in space. Resilient PNT solutions are used where even the smallest discrepancy in data accuracy, availability and stability can result in a mission failure, loss of life, battlefield disadvantages, and significant economic loss.From essential timing & synchronization, to all-in-one PNT. Modular solutions based on open standards; Products made to be secure and rugged. Providing resiliency, high performance, and continuous operation in the field. M-Code available and shipping today.
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Manufacturing Defects Analyzer
406A
The 406A is designed to target the highest number of assembly failures for the least amount of capital equipment cost, programming time, and maintenance costs. The precision Stimulus Measurement Unit provides AC/DC analog measurements that are accurate, stable, repeatable, and reliable.
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Accelerometers
Velocity sensors and several types of accelerometers made to industrail standards for measuring vibration in a variety of applications and detecting potential machine failures before they occur.
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Heavy Duty Dynamometers
MD-7500-HD
Today’s Fleet Managers are faced with many challenges – most important of which is maintaining a healthy bottom line. With fuel costs at an all-time high, these challenges have become increasing difficult. Fleets being transitioned from fossil fuels to electric propulsion also face challenges with durability and range to make sure routes can be completed on time each and every day. To help combat these problems and others facing fleet managers today, Mustang Dynamometer offers the MD-7500-HD Series Chassis Dynamometer – which features the most advanced diagnostic capabilities in the industry. The MD-7500-HD is designed to simulate the driving conditions that fleet vehicles encounter on the road every day in a safe and controlled shop floor environment so that critical engine and drivetrain systems can be evaluated to insure vehicles are performing properly and at maximum efficiency. What’s more, the MD-7500-HD offers several levels of testing capabilities in a modular, compact package and with capabilities that can be upgraded in the future as your needs change. Every vehicle in your fleet can now be tested and validated before and after a repair to ensure proper diagnosis and repairs have been performed. In addition to testing repaired vehicles, the MD-7500-HD can be used to test vehicles on a regular basis as a preventative maintenance measure which decreases unexpected breakdowns and allows fleet management to control fuel costs while reducing repair costs. Periodic testing keeps fuel consumption to a minimum and helps technicians identify suspect components before they fail. A proactive approach to Fleet Service can prevent unexpected engine and or drive-train failure which saves organizations thousands of dollars in lost fair revenues. At the heart of the MD-7500-HD is a set of three air-cooled eddy current power absorbers. Each absorber, or brake, can hold up to 600-hp (total power of 1,800-hp) – more than enough to simulate a fully loaded transit bus. As the systems PAU’s (brakes) are air-cooled, no water is required to or from the device – eliminating the high cost of water consumption and/or the cost of an expensive water recovery system – which can sometimes exceed the cost of the dynamometer system itself. Mustang is the only company that offers a Universal Fleet Test Bed without water supply requirements. AC Motors can be added to simulate regeneration and validate range for organizations that have transitioned to carbon free electric propulsion. The 7500 is the best solution for fleet managers looking to improve their bottom line and offer disruption-free public transportation.
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VFTLP+ Test System
4012
The Model 4012 VFTLP+™ test system was developed in early 2000 to add high speed measurements to the usual I-V plot, to measure and record the real TDDB waveform which causes oxide failure.*Accurate measurements of this waveform have finally been identified by Barth Electronics Inc. and CDM protection can now be based on known dimensional design parameters. We identify the response of your CDM protection circuits with 100ps risetime pulses which simulate the real CDM test. This is the only way with which to provide the total gate oxide threat voltage data.*Convenient, precise, repeatable operation*Computer controlled for automated testing
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Remote End Cable Testers
XLR Sniffer/Sender
Designed by Rat Sound to deal with the "real world" of pro audio, the SoundTools Sniffer/Senders are the perfect tools for live environments. Test snake lines and cables when the ends are at a distance and avoid running extra cables just to test. Utilizing phantom power the Sniffer end can quickly test snake lines in minutes. The aluminum barrels eliminates the problem many testers face with solder joints failures and the unit will never rust. 3 simple LED’s will instantly diagnosis your cable as it tests for every possible shot, open, or cross wire in XLR cables. If the LED’s read all green you cable will work!
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Mechanical Tester
NANOVEA Mechanical Tester is the most versatile nanoindenter and scratch tester capable of precisely measuring the micro- to nanomechanical properties of wide ranges of materials from thin films, coatings, ceramics and composites to polymers and bio materials via Indentation, Scratch and Friction testing. All NANOVEA Mechanical Tester models come with true feedback load control from independent load and depth sensors that provide unmatched accuracy and the highest repeatability available on the market. This technology allows a user to perform Nanoindentation and Microindentation for Hardness and Elastic Modulus Testing, Stress vs Strain Analysis, Creep and Relaxation, Loss and Storage Modulus, Yield Strength and Fatigue, Fracture Toughness and Nano-scratch & Micro-scratch for Scratch Hardness Testing, Multi-pass Wear Test, Cohesive and Adhesive Failure Testing as well as Coefficient of Friction testing, all available on one system.
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Test Bench for AC Compressors
MS111
The test bench is intended to test AC compressors of wide range of vehicles on R134a refrigerant. The equipment detects failures of a vehicle unit before its mounting in a car, whether it is a remanufactured, repaired unit or a used one. In the process of testing, data is shown on LCD display. It gives an opportunity to follow testing results realtime, save and/or print them due to software special features. Unit fixation mechanism is very flexible: a compressor can be easily fixed, no matter what kind of fittings it has. Units with electromagnetic clutch or electromagnetic valve can be tested both separately and simultaneously. Peculiar features of electric commutation are considered, connection polarity is identified automatically, indicator on the control panel indicates on presence of a diode in a circuit.
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Test System
Griffin III
The Griffin III system brings new price/performance efficiency to the Tester-in-a-Head tradition, a concept created and introduced by HILEVEL in 1987. This tester is a superior cost-effective solution for Engineering, Production, and Failure Analysis test applications.
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PXIe-1086, 18-Slot (16 Hybrid Slots, 1 PXI Express Slot), Up to 12 GB/s PXI Chassis
781720-01
PXIe, 18-Slot (16 Hybrid Slots, 1 PXI Express Slot), Up to 12 GB/s PXI Chassis - The PXIe‑1086 incorporates hot-swappable, redundant AC power supplies as well as hot-swappable, front-accessible, redundant cooling fans. These high-availability features improve the mean time between failure (MTBF) and mean time to repair (MTTR) of the PXI system. The PXIe‑1086 monitors power supply health/voltages, air intake temperature, and fan health/speed; it provides any failure feedback with the status LEDs located on the chassis. This chassis is ideal for test, measurement, and control applications with demanding system uptime requirements.
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Space/Hi-Rel Relays
For applications where no failure rate is acceptable, Teledyne Relays offers high-performance switching solutions that meet the stringent requirements of aerospace applications. EMR, Coax Switches, and MSSR product lines have been designed for use in space, and are thoroughly tested and screened at the highest levels to ensure optimal performance.
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Power Electronic Boards Tester
Power electronic boards play a vital role in transforming and delivering power to electronic devices. Every board component’s failure can represent a huge cost, often interrupting essential services such as electricity and telecommunications.While power electronic boards vary in complexity and size, they typically all include power devices such as inverters, power supplies, power drivers, or frequency converters combined with different technologies (digital boards, power boards, displays, …) that are often called to work in tough environments for many years.Testing power electronic boards has become indispensable to ensure the performance of the power components that often dictate the efficiency, safety, and reliability of the entire final product.
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Temperature Transmitter
T4411
Temperature transmitter for Pt1000/3850ppm sensor is built in a durable watertight case. Degrees Celsius and Fahrenheit are user selectable. Large dual line LCD is an advantage. Display is possible to switch off. Computerized design ensures maximum long term stability and failure indication.
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Torque Analyzers
You can reduce the risk of lost product on the line or failures in the field by using Mountz torque analyzers to ensure consistent quality. We have analyzers designed for the most efficient pass/fail assessments, models that use an internal computer to measure and display results in research and quality management environments, and even ones that connect to external torque sensors. Whatever variety you need, our torque testers are designed to fit into your processes and production environment.
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AOI & SPI, Test Systems
SigmaX SPI
Most defects in the circuit-board assembly are due to the solder paste or the process of printing solder paste. Since the transition to lead-free soldering, a whole new spectrum of problems has emerged in older paste printing and its due processes. Incomplete coalescence of ball grid array (BGA) spheres and solder paste deposits are failure modes that have increased in frequency since the transition to lead-free soldering. The SigmaXs inspection technology is unaffected by varying materials, surface conditions, or colors. The system profiles the board to generate accurate 3D shapes far superior to other brands and technologies.