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High Voltage, Continuity & Hipot, Cable & Wire Harness Test Systems
CableEye HVX, HVX-21
Fast ● Simple ● Precise
Advanced wiring analyzer scans for continuity (opens, shorts), miswires, resistance, capacitance, components (resistors, diodes, LEDs, capacitors) dielectric breakdown, insulation resistance, intermittent connections
HVX (Item 829) 1500 Vdc, 1000 Vac
HVX-21 (Item 829A) 2100 Vdc, 1200 Vac
For diagnostic and Pass/Fail Testing — Permits expanded testing (compared to models in our low voltage product line) for insulation resistance (IRI) and dielectric breakdown (DWV).
All CableEye testers are suitable for production, fault diagnosis, QC (Quality Control), assembly, and prototyping of standard or custom cables. Each combines test, fault location, design, documentation, labeling, and database storage in one instrument. Tests can be performed on long cables (with or without connectors) or no cables (e.g. connectors, backplanes, PCBs, components).
Standard Features & Benefits:- USB certified, PC-based tester for a versatile, fast, robust system with long life-cycle.
- Multilingual, dynamic, graphic-rich display (netlist & wiring schematic) provides clarity and speeds diagnostics.
- 128 Test Points, expandable to 1024 providing flexibility as your product line changes.
- User-selectable voltage to each connection group in the cable simplifies an otherwise complex process, accelerating testing.
- Programmable Ramp Up, Ramp Down, Dwell Time (same as Test Time), Trip Current, and Trip Delay (same as Soak Time) adds versatility.
- Current leakage detected during HV test phase provides a measure of insulation resistance up to 1 GΩ (HVX) and 5 GΩ (HVX-21) - any leakage current exceeding a preset limit reveals the presence of moisture, flux, or other contamination on exposed contacts.
- Real-time screening for intermittent connections for pinpointing elusive faults and improving quality.
- Automation scripting in a simple, intuitive language allowing non-programmers to reduce operator error by automating repetitive steps.
- Pop-Up Work Instructions. choose the exact amount of detail, imagery, language and automation you need to ensure your work instructions and tests are carried out flawlessly.
- Flexible tolerancing: optionally define as percentages or absolute terms, as well as asymmetrically (e.g. +0%/-10%) for improved yields.
- Barcode-tracking & archival data-logging to achieve error-proof test process and improved traceability & productivity.
- Print PASS/FAIL labels, test reports (with or without color wiring schematics/netlists) and log reports to satisfy ISO9000 reporting requirements.
- Compatible with laptop and touchscreen PCs for fieldwork and rack/off-bench mounting.
Includes:
CB29 board set (Item 759) for bare wire connections; comprehensive PC software with Database of >200 standard cables; 2 yr Product Support Subscription comprising Warranty, free tech support, and free software upgrades.
Select Add-On Options:
Hardware: 128-point Expansion Modules (attach to base); 4-Wire Kelvin Resistance Measurement, 1 mΩ at 1 A; Advanced Measurements; External Measurement Instrument Port (e.g. 10 GΩ Isolation at 100 V); Remote Control Connector for Deadman Switch; Environmental Sensor
Software: PinMap™ fixture editor, Connector Designer™ connector editor, or Autobuild™ guided assembly modules
camiresearch.com |@CAMI_CableEye |+1.978.266.2655 -
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51-Pin REDEL High Voltage Cable Assembly, Male To Unterminated, Ferrules, 0.25A, 1m, 29 Wires
A051KMR-F-HA100-29
This is a 1m long male to unterminated 51-Pin REDEL high voltage cable assembly with ferrules constructed from 19/38 (26AWG) Silver Plated Copper Wire with FEP insulation. Latch clips areprovided to secure the connector to associated product.
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PXI 8x SPST High Voltage Reed Relays
40-310-001
The 40-310/320 range of high voltage switching modules will hot switch up to 750V peak and cold switch up to 1000V peak in either general purpose relay (40-310) or multiplexer (40-320) configurations. These modules contain high-quality reed relays with switching ratings comfortably higher than the 40-310/320 specification. Applications include; circuit board isolation testing, relay testing, semiconductor breakdown monitoring and cable harness insulation testing.
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51-Pin REDEL High Voltage Cable Assembly, Male To Unterminated, Ferrules, 0.25A, 1m
A051KMR-F-HA100
This is a 1m long male to unterminated 51-Pin REDEL high voltage cable assembly with ferrules constructed from 19/38 (26AWG) Silver Plated Copper Wire with FEP insulation. Latch clips areprovided to secure the connector to associated product.
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VLF Testing and Diagnostics System
PHG 70 TD/PD
BAUR Prüf- und Messtechnik GmbH
Cable testing and diagnostics with the BAUR PHG 70 TD/PD. With the PHG TD/PD, you get a multifunctional cable testing and diagnostics system that was specially designed and developed for medium-voltage networks. The PHG TD/PD system is also the only cable testing and diagnostics system that gives a comprehensive overview of the quality and ageing condition of the test sample. The diagnostic methods TD and PD are mutually complementary, because on one hand you can detect the complete condition and on the other hand locate * individual faults in the operating resources.* High performance VLF truesinus testing device (3 kW) with regulated output voltageCompact, enclosed design in 19" format* Variable installation option with separate control and voltage unit* Variable connection options to cable stations of different models
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Cable Assy 37-Pin D-Type M/F 2M HV
40-970-037-2m-MF-HV
37-Pin Male to Female D-Type Cable Assy - High Voltage, 2m Long.
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High Voltage 50 Pin D-Type Cables - Connector to Connector for Pickering
The connector to connector cable assemblies below are suitable to use with Pickering cards and modules that utilize a high voltage 50-pin D-type connector.
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Cable Assy 37-Pin D-Type M/F 1m HV
40-970-037-1m-MF-HV
37-Pin Male to Female D-Type Cable Assy - High Voltage, 1m Long.
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AC / DC Combined High Voltage Test Set
Cambridge Instruments & Engineering Co.
suitable to perform AC High Voltage Power Frequency test on transformers, motors, cables etc. Leakage current can be measured at desired pressure and this set can be used as a source for cable fault burning.
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AC High Voltage Break Down Tester
High Voltage Breakdown Testers also known as Hipot Testers or Insulation Testers are a necessity for any Transformer testing, Substation equipment testing, Cable testing, Panel testing and testing of various insulating materials. Insulation testing is very important to ensure and maintain the safety of electrical equipments and also for the safety of operator.
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Cable Assembly, 9-Pin D-Type Female to Unterminated With Cut Ends, 1m, HV
A009DF4-C-HA100
A range of 9-Pin D-Type High Voltage cable assemblies with unterminated connections on one end, constructed from PTFE Type C insulated wire. The unterminated connections are coded to match the connector pin designation.
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DC High Voltage Break Down Tester
High Voltage Breakdown Testers also known as Hipot Testers or Insulation Testers are a necessity for any Transformer testing, Substation equipment testing, Cable testing, Panel testing and testing of various insulating materials. Insulation testing is very important to ensure and maintain the safety of electrical equipments and also for the safety of operator.
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Insulation Resistance Tester
BC2010 / 751
Wuhan Huatian Electric Power Automation Co., Ltd.
It is suitable for measuring cable, motor, generator, transformer, transformer, high voltage switch, lightning arrester and so on.
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Field thermal needle system for thermal resistivity / conductivity measurement
FTN01
Hukseflux Thermal Sensors B.V.
The FTN01 Field Thermal Needle System allows performing fast, on-site measurements of the thermal resistivity or conductivity of soils, in particular around the typical depth of burial of high voltage cables. FTN01 is designed with a focus on robustness and saving time, while still offering sufficient accuracy for typical field measurements. The sensor is a Non-Steady-State Probe (NSSP), TP09, which is mounted at the tip of the Lance LN01. The system is operated using a hand-held Control and Readout Unit CRU01.
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HV Megmeter
B-1013-6
Ross Engineering Corporation’s High Voltage Megmeter® series are unique battery powered DC hipot tester and meter. Models are available for withstand testing of insulation up to 50kV DC, as well as measuring leakage current as low as 0.001 microamp and resistance as high as 30 million megohms when testing underground cable, rubber safety gloves, vacuum interrupters, high voltage devices and all types of electrical insulation. All models have an over current trip feature to minimize arcing damage. Completely portable with rechargeable 12V battery which can be recharged from an automobile or 115V, 230V AC.
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High Voltage Switching Systems
HXV Series
HXV products are high voltage systems intened for Hi-pot / IR or High voltage switching. They can be configured to drive from 32 to 128 switch points per chassis and can be configured as multiplexer (1xN) or Matrix (NxM) configurations. Stand HXV chassis are used for signals up to 5000 VAC rms ( 7400 V peak ) and can carry up to 5 amps of current. Custom systems can be built up to 25KV. Most of the modules used in these systems are 1xN multiplexers or 2x4 matrix modules that can be combined to form larger multiplexers or matrices. Connector options for standard HXV include 5 way banaba jacks / binding posts, Shrouded Banana Jacks or SHV ( High voltage BNC) if you need to use a high voltage cable with a grounded shield for safety applications. Control options include 10/100BaseT Ethernet LAN, RS232, GPIB or optional manual control. Standard HXV systems use high voltage reed relays. Custom HXV systems up to 25KV use application specific relays and connectors from a variety of vendors based on required specifications.
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VLF Diagnostics System
PHG 70 TD
BAUR Prüf- und Messtechnik GmbH
Cable testing and diagnostics with the BAUR PHG 70 TD. The combination of the PHG 70 programmable test generator with the BAUR dissipation factor measurement system produces the cable testing and diagnostics system PHG TD. It is operated via PC control. Dissipation factor measurement and diagnostic testing sequences can be programmed in the menu, after which the dissipation factor measured values are automatically determined in various voltage steps and a final evaluation is conducted.* Biggest dynamic range of tan delta measured values from 1 to 10-4 with a cable capacitance >10 nF to 20 uF* High resolution +/- 1x10-5 applicable even in new PE/XLPE cables* Insensitive against interferences due to complete mains separation* Lowest time required for assessing a medium-voltage cable (3-phase approx. 1 hour)
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Slip Ring Test System
This is a high specification tester that will measure many cable parameters. It measures cable resistance very accurately using the Kelvin 4-wire method. It also tests for shorts between pins at a low voltage. The next test is to measure insulation between connections at a higher voltage. This is carried out at up to 1500 Volts DC with resistances of 10 to 500 Meg ohms.
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Ultra Light High Voltage DC Test Sets
This Compact power supply/test set can perform all laboratory and field tests of DC Hipot. A flexible High Voltage Cable is provided at the back for connecting to the test specimen. Available in Rack Mount as well as portable design.
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Cable Fault and Test System Vans
Whether you are working on-site, in the countryside or an urban environment, having the right equipment available when conducting fault location operations is vital. When the correct tools can be accessed easily, fault-location time speeds up dramatically, and faults can be dealt with more efficiently. Megger’s range of cable test vans offer solutions to the challenges of fault location in the real world, no matter the environment. Our test van systems have been developed in collaboration with end users to ensure that they live up to the standards of daily fieldwork. Our vans are designed to be adaptable to the end users needs so that the most appropriate tests may be carried out for the cable in question, regardless of whether it is low, medium or high voltage.
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DC High-Voltage Test Device
PGK 80
BAUR Prüf- und Messtechnik GmbH
Cable testing and diagnostics with the BAUR PGK 80. The portable, one-piece PGK 80 high-voltage test device for generating negative DC voltage up to 80 kV is primarily used for onsite testing of paper-insulated mass-impregnated cables in the medium-voltage network. The high voltage is generated through a high-voltage transformer with secondary voltage-multiplier. The internal operating frequency of 20 kHz enables the smallest of device dimensions.* Continuous adjustable output voltage* The voltage measurement is done directly at the high voltage output* Timer of 1-30 min* Sensitive current measurement for recording the smallest of insulation currents with 6-time range switch, decadal
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Cable Assembly. 9-Pin D-Type Male To Unterminated With Ferrules, 1m, HV
40-972-009-1m-MU-HV
A range of 9-Pin D-Type High Voltage cable assemblies with unterminated connections on one end, constructed from PTFE Type C insulated wire. The unterminated connections are coded to match the connector pin designation and include crimped on ferrules to ensure the wire strands cannot breakwhen they are terminated.
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High Voltage 9 Pin D-Type Cables - Connector to Connector for Pickering
The connector to connector cable assemblies below are suitable to use with Pickering cards and modules that utilize a high voltage 9-pin D-type connector.
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Cable Detectors
With certain models of cable detectors you can locate open power cables, either live or dead (without current), with voltages up to 300V. Cable detectors can locate cables, circuits, short circuits and ground points. To perform these functions, it is not necessary to disconnect electrically sensitive devices or to disconnect theCable Detectors to locate open power cables, either live or without current, up to 300V power from the cable which is being tested. Cable detectors can also locate ferrous and non-ferrous metals, wood and plastic with a high level of accuracy.
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Cable Assy 9-Pin D-Type, M/M, 1m, HV
40-970-009-1m-MM-HV
9-Pin D-Type Male to Male Cable Assy, High Voltage, 1m Long
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High Voltage 50 Pin D-Type Cables - Connector to Connector
The connector to connector cable assemblies below are not compatible with Pickering products, however, are offered for developing a connection solution for use with other products.
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AC Voltage Test Systems
HIGHVOLT Prüftechnik Dresden GmbH
AC resonant test system is used for factory testing of middle, high and ultra-high voltage cables, capacitors, generators, motors, power transformers and gas-insulated switchgears.
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PCI High Voltage MUX
50-350-001
The 50-350-001 is a Short PCI Card designed as a high voltage multiplexer for use in a Submarine Cable Testing Application. It is designed to allow the dynamic connection of various test instruments to 1 of 16 test points. The multiplexer may be operated as a conventional multiplexer with break-before-make action when a new channel is selected.
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Micro-Ohmmeters
RMO-A Series
The RMO-A is a portable micro-ohmmeter designed for contact resistance measurements of switchgear during manufacturing, commissioning and maintenance stages. This micro-ohmmeter is widely used by medium and high-voltage circuit breakers manufacturers. Other typical applications are testing of disconnecting switches, high-current bus bar joints, cable splices, and different high-current links. It accurately measures not only in factory environments but also in high-induction fields and substationsThe RMO-A series contains 6 models, rated from 100 A (RMO100A) to 600 A (RMO600A). The RMO500A (formerly CPM500) is our best seller, with 500 A ripple-free current and weighs only 8 kg.Although placed in a very portable and lightweight metal housing, RMO-A micro-ohmmeters have very high output power capabilities. They can generate 600 A test current continuously for up to 20 s. You can test with current up to 100 A without rest time. High output voltage enables a wider measurement range at the highest test currents, as well as the use of thinner/longer test cables. For testing with 100 A, 20 m test leads can be provided with only 16 mm2 cross-section.RMO-A micro-ohmmeter generates a true DC ripple-free (less than 1 %) current with automatically regulated test ramps. During a test, the RMO-A ramps up with increasing current before measuring and decreasing current after the measurement. This significantly decreases magnetic transients and ensures great accuracy.An additional option is a built-in High Precision module suitable for measurement of very low resistances, ranges from 1 to 30 µΩ, with 0,01 µΩ resolution.These instruments can store up to 500 measurements in internal memory. A built-in thermal printer is available as an option.Our free DV Win software communicates with the RMO-A micro-ohmmeters via USB or RS232 interface. It allows you to run the test remotely from PC, as well as to download test results, analyze and generate fully configurable test reports.
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1μΩ-4kΩ AC Milliohmmeter Low Resistance Tester
TH2521
Shenzhen Chuangxin Instruments Co., Ltd.
TH2521 AC Milliohmmeter is a high-performance and intelligent tester widely used to test contact resistance, internal resistance and battery voltage. The application of constant current source with 1kHz frequency can greatly eliminate the potential error caused by thermoelectricity on DUT. This meter has the function to automatically detect contact failures on test cable. At the range of 30mΩ, basic R resolution can reach 1μΩ. It is applicable for transformer, inductance coil copper resistance, relay contact resistance, switch, connector contact resistance, wire resistance, PCB line and via reistance dan metal defect detection, etc. In the mean time, signals, such as HIGH, LOW, PASS, can be output through HANDLER interface, thus it is very convenient to be used in automatic production line.
