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Stator & Coil Testing
Electronic Systems of Wisconsin, Inc.
ESW Stator Test Systems come fully equipped with the latest industry features. The on-screen display in our testers allows the operator to visually see the part lead hook-up to the tooling connections. Our software makes it easier to read, track, and record your stator test information. While performing tests, you can watch the testing throughout the process in real time. You can view various wave-forms for surge or magnetic field, which can be displayed real-time and printed if desired. The software logs all test results, so that you do not have to worry about losing important information. ESW designs the tooling to be simple to connect the part. We work closely with you to define and implement your customized testing needs. The videos and slideshow below show some of our Stator Testers.
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Offline Stator Core Testing
Iris Power EL CID Evolution
The EL CID Evolution provides offline testing of inter-laminar insulation breakdown within a stator core. The only alternative to the Iris Power EL CID Evolution test is the Ring Flux (full flux) test. The Ring Flux test requires large power supplies, considerable manpower, and expensive infrared viewing cameras.
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Electric Motor QC Systems
Megger Baker Instruments designs and manufactures electric motor test systems for original equipment manufacturers (OEMs) that help ensure their motors, generators and coils meet or exceed the quality expectations OEMs set with their customers. Baker motor quality control (QC) systems include the Baker WinAST automated stator tester, the Baker HV WinAST and the Baker WinTATS traction armature test system. Each incorporates the most effective electric motor test processes into a single automated instrument and can be customized to meet the specific testing needs of a given manufacturer.
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Motor Testers
Changzhou Chanlon Electronic Technology Co., Ltd.
This machine is applied to test steel casing motor such as pump, fan, air-condition motor, mower, paper shredder and refrigerator etc. Its LCD shows all technical data which obtained by industrial control computer, which check and verify the quality of testing stator.
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Surge Tester
Qingdao AIP Intelligent Instruments Co., Ltd
Surge tester able to test various coils, motor, stator winding, relay/contactor coil, electric magnetic valve coil etc. and can be applied for maintenance, production line, lab and QC etc. Extension: single surge test or multiple tests options.Large storage: up to 1000 test groups can be established.Automatic determine: manual or auto test mode options and test results would be determined automatically.Support both touch screen and numeric keyboard operating.Data analysis: data can be exported in CSV format by USB flash drive.Surge determine items: area, area difference, corona, and phase.100MHz sampling frequency.3KV and 5KV voltage options.Voltage closed loop feedback ensures test precision.User permission management.Support MES connection (manufacturing execution system).
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On-Line Electric Motor Analyzer
EMAX
We understand that shutting down electric motors for testing can be time consuming and costly. With the EMAX technology you can now test a motor while it is operating with no interruption to production. Within seconds the EMAX will provide a comprehensive detailed look at the Power Circuit, Power Quality, Stator, Rotor, and Air Gap.
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Energized Tester
ALL-TEST PRO ON-LINE III
Test your motor quickly and easily with the most complete energized motor and power diagnostic instrument, all in a handheld, lightweight package. The ALL-TEST PRO On-Line III™ electrical signature analysis tool delivers superior AC diagnostics for the evaluation of your motor health, including electrical and mechanical rotor health, stator health, air gap, and the entire driven load, whether geared, bladed, or belted.
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Motor Stator Test System
Chroma 1920
Chroma Systems Solutions, Inc.
For electrical safety and quality testing functions of motor stator coils
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Automatic Production Tester for Electric Motor Stators
MTC 3
The fully automatic MTC3 stator testers test your windings reliably and quickly for possible insulation faults via our patented surge voltage test.After connecting the test object completely the test is performed with an automatic switching of the connections and the test methods. The MTC3 evaluates each test step. At the end of the complete test process it provides a clear and reproducible GO or NO GO-statement.
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Stator Testers
Changzhou Chanlon Electronic Technology Co., Ltd.
This machine is applied to test varieties of iron stator like pump motor, air-conditioning motor, washing machine motor, paper shredder motor, servo motor and stepper motor etc. Its LCD shows all technical data which obtained by industrial control computer, which check and verify the quality of testing stator.
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Motor Winding Ohmmeter
RMO-M Series
The motor/generator winding resistance test is used to identify open windings, shorts between two windings, short to grounds, connection mistakes or shorted turns. This non-invasive test of winding resistance helps to pinpoint problems regarding windings in stator or rotor part of an electrical machine. Additionally, motor winding ohmmeter has the capability of performing heat run test which will show a change in windings resistance with an increase of temperature.The RMO-M series is designed as an ideal aid in preventive maintenance of electrical motors and generators. They are powerful (up to 100A of test current), portable (8 kg) and generate DC current which is completely ripple-free. This makes measurement very precise with 0,1% accuracy.Three voltage channels make measurement very easy since it is possible to obtain a value of all three winding resistances in one measurement
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Functional Test
UTS
The UTS functional test system is perfect for electronics manufacturing operations that have a mix of products where operators load and unload devices under test (DUT) and routinely change out fixtures for each type of DUT.
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End of Line Test System for Automotive Seats
AS519
AS519 is specifically designed to perform ECU’s EOL tests in the automotive industry. It integrates a programmable power supply up to 20V 20A with high reading resolution. Interaction with the DUT is established through CAN bus by an interphase adapter in a USB port of the test managing computer.
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ESS Performance Test System
The Energy Storage System (ESS) Performance Test System is used to evaluate, test, and certify the performance of energy storage systems up to 2MW. The system is a configurable platform with over 200 channels of simultaneously measured AC and DC voltages and currents, environmental temperatures, airflow, and communications. Intuitive software provides real-time monitoring and analysis of power, energy and efficiency to adhere with industry standards. The test system interfaces hardware such as load banks, and controls the ESS to simulate utility applications such as peak shaving and frequency regulation.
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6TL24 Combinational Base Test Platform
H71002400
The 6TL24 is the Base platform ideal for Combinational test (ICT+FCT) in low to mid volume, high-mix electronics productions. A dual-stage pushing mechanism will allow performing both, the FCT and the ICT test, without the need of changing the test platform and with a low cost fixturing technology. To do so, the exchangeable cassette fixture must be designed with two-level probes. IN the 6TL24, the second level is reached thanks to a pneumatic actuator.
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High Speed Test Bench
AT444
AC motor with mechanical multiplying gearbox test benches allow precise programming of all drive parameters required for accurate rotating devices test.The use of special high-speed bearings, mechanical components and parts wear resistant leads to a large life. The supply includes the electronic drive and control as well as the entire oil cooling unit.
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Photodiode Burn-in Reliability Test System
58606
The Chroma 58606 PD/APD Burn-in system is a high density, multifunction and temperature controlled module based system for photo diode burn-in and lifetime test. Each module has up to 256 Source Measurement Unit channels which can source current and measure voltage in various scenarios such as one described below. The system can accommodate 7 modules for a total of 1,792 device channels.
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PXI Integration Platform
ATS-3100
The new ATS-3100 enables you to rise above the module level and shift your focus to the sophisticated test solution you’re actually building. Simply add your instruments, software, and customization to create a complete solution. Or, if you're short on time or resources, ask Astronics Test Systems to do the finishing work for you.
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Digital Test Instruments
Conduct pattern-based digital tests incorporating the latest parallel, digital, serial, and bus protocols with the PXIe-6943 digital test instrument.
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Lens Module Test Platform
The Lens Module Test Platform is a flexible solution to deliver the quality that is expected from your brand for all types of lenses and cameras. The system can be configured to measure objective, eyepiece or camera lenses. As the platform can efficiently measure lenses as small as 2 mm3, it is perfect for the critically precise applications of life sciences, consumer electronics, automotive and other industries. With 25+ years of quality experience, the Lens Module Test Platform ensures that all products shipped to market work as intended.
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Environmental Control System Test Platform
The Airframe Environmental Control System Test Platform provides a hardware-in-the-loop (HIL) closed-loop test environment for dynamic and maintenance testing of cockpit and cabin environmental control systems for airframes. The system simulates a military or commercial airframe cabin, including sensors and actuators from the control system and the passengers. The system delivers repeatable, cost-effective testing in a fraction of the time needed with typical in-house simulation systems.
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RF Testing Platform for ATx05
AT118
The functional test of modern devices with wireless connectivity always requires RF isolated cameras, as the only way to have the parameters controlled and to guarantee operation under the specified conditions.
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In-Circuit Test System Calibrations
Regular calibration is essential to ensure accuracy and reliability in testing. Forwessun offers precise calibration services tailored to your test systems, verifying that all components meet industry standards. Our calibration services maintain peak accuracy and compliance, so you can be confident in your system’s performance for any testing application. Choose from one-off calibrations or scheduled service contracts to meet your needs.- HP3070 - Agilent- Keysight - GenRad- Teradyne
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6TL23 Off-Line seat operation Base Test Platform w/o Table
H71002301
- 18U height 19inch rack space (580mm depth)- VPC G12 or G12X interface- Man Machine interface H73000301 (not included)- stand-up operation
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6TL10 Table Top Test Base
H71001000
The 6TL-08 base platform was designed to cover the most common testing and in-system programming (ISP) needs with a reduced initial budget. The system includes a robust manual linear push mechanism allowing a low-cost fixture strategy thanks to the exchangeable cassettes.The platform enclosure features an 8-Slot fixture receiver, compatible with VPC 90 Series Mass Interconnect Module, as well as 6TL intelligent YAVModules (YAV90MMU &YAV90059), with room for fast ISP devices, optional PXI chassis and various power supplies. A removable back panel allows easy placement of custom connectors or test auxiliary circuitry.
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6TL08 Benchtop Test Platform
H710008
The 6TL-08 base platform was designed to cover the most common testing and in-system programming (ISP) needs with a reduced initial budget. The system includes a robust manual linear push mechanism allowing a low-cost fixture strategy thanks to the exchangeable cassettesThe platform enclosure features an 8-Slot fixture receiver, compatible with VPC 90 Series Mass Interconnect Module, as well as 6TL intelligent YAVModules (YAV90MMU &YAV90059), with room for fast ISP devices, optional PXI chassis and various power supplies. A removable back panel allows easy placement of custom connectors or test auxiliary circuitry.
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Active Alignment Assembly & Test Platform
Quickly deliver flawless camera & LiDAR modules, MEMS devices, die based sensors, LED and laser-based headlights and other high-end products with a supremely accurate standardized platform.
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Fixture Kit In-Line 6TL35 455x600mm
AH500
Fixture Kit for Platforms featuring receiver Virginia Panel 9025 and external pusher system. Its heavy duty design supports more than 3000N.nnThe fixture kit includes the Base fixture (probe plate) as well as the Puhsers plate.
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Regenerative Battery Pack Test System
17040
Conforms to international standards for battery testing: IEC, ISO, UL, and GB/T, etc.Regenerative battery energy discharge (Eff. >90%, PF >0.95, I_THD <5%)Multiple voltage and current ranges for auto ranging function to provide optimum resolutionHigh accuracy current/voltage measurement (0.05%FS/0.02%FS)2ms current slew rate (-90% ~ 90%)Dynamic (current/power) driving profile simulation tests for NEDC, FUDS, HPPCTest channel parallel functionTest data analysis functionData recovery protection (after power failure)Automatic protection for error conditionBattery simulator (option)High power testing equipment- Voltage range : 80~1000V - Current range : 0~750A - Power range : 0~300kWCustomized integration functions- Integrated temperature chamber - BMS data analysis - Multi-channel voltage/temperature recording
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2-Module ICT System, I317x Series 6
E9902G
Keysight's family of i3070 Series 6 In-Circuit Test (ICT) systems are built on a proven technology foundation, and they improve test efficiency with time-tested software, hardware, and programmability. I3070 Series 6 ICT tester supports a wide range of printed circuit board assembly (PCBA) sizes for applications including IoT and 5G, as well as automotive and energy. The i3070 features a unique design that delivers the shortest signal path between measurement circuitry and devices under test to minimize undesired effects from parasitic capacitance, improve immunity to crosstalk, and eliminate stray signal coupling effects, delivering consistent and repeatable measurements. The Series 6 is fully backward compatible with previous systems and makes highly repeatable measurements.
