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Sensor Products: Weld Force Gage
90061
Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Contact Resistance Meter
CRM 200B
CRM 200B directly measures micro-ohm values at 100 Amps DC under live switchyard conditions.CRM 200B is specially designed to reliably measure contact resistance of circuit breakers, isolators, busbar joints, welded joints etc., under the hostile electrostatic noise found in live EHV switchyards upto 765 kV.
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Humidification Systems
The Humidity bottles are made from type 316 stainless steel. Swagelok fittings for gas inputs and outputs are welded into the bottle. Nafion tubing inserted into a type 316 stainless steel spring for support is coiled in the bottle to provide dew-point humidity level for the gas passing through the tubing. The bottle is insulated and heated using a silicone rubber flex-pad.
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Male/Female DIP Jumpers
Series 200 thru 216
Male/Femaie DIP Jumpers. Reliable, electronically tested solder connections. Protective covers are ultrasonically welded on and provide strain relief for cables. 10-color cable allows for easy identification and tracing.
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Machine Solutions
Our machines employ industry-proven production technologies – micro-positioning, active/passive precision alignment, attachment via welding, soldering and/or bonding, and automated optical inspection. ficonTEC also provides a suite of test capabilities for individual components and hybrid opto-electronic devices, both on and off-wafer. Moreover, with everything being orchestrated by our flexible PROCESS CONTROL MASTER software, the machine platforms and product lines described below become so much more than just the sum of their parts. The technologies and capabilities implemented in all machine platforms translate into a broad and established spectrum of production process expertise. We are continually refining capability, modularity and design so that these systems reliably and cost-effectively meet and exceed efficiency and yield requirements even for cutting-edge production processes. For the team here at ficonTEC, we face your challenges every day.
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Walk InDrive In Chamber
Shanghai Morningtest Environmental Chambers Co.,Ltd.
Walk in/Drive in chambers can make test for large components, finished products like automobile.According to different test requirement and application, walk in chamber could divide into 2 types: Welded walk-in chamber and Modular walk-in chamber.
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Piezoresistive Miniature Pressure Transmitters
Series 21 PY "Pisello"
KELLER AG für Druckmesstechnik
Ultramodern welding techniques and advances in the miniaturization of electronic circuits now make it possible to manufacture a pre-insulated, piezoresistive micro-transmitter with properties that were no more than a dream 10 years ago.
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Robot Guidance
Single Spot
Point applications, such as handling, welding, bolting, adhesive spots etc. often need precise positioning of the tool. Only this way the specified product quality can be achieved. The Single Spot Solution measures local part tolerances prior to the application and delivers the 3D data for correction of the application points.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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Power Metering Precision Shunt Resistore
PMS
These components have E-Beam welded manganese-copper alloy elements giving high strength, stability and reliability. Low thermal EMF and TCR. Small size and minimal power loss. Minimal heat generation and surface temperature due to small total resistance. Proprietary processing technique allows very low resistance values. Ideally suited for KWh meters and sampling sensor shunts. These units are also suitable for custom design.
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Single-Phase Transformer Winding Resistance Meters
RMO-TT Series
RMO-TT series is perfect for measuring winding resistance of inductive objects such as power and distribution transformers or autotransformers. Additionally, every transformer resistance meter from RMO-TT series can analyze:tap changers,generators,electrical motors,high-current busbar joints,cable splices,and welding joints.Transformer demagnetization can also be performed with all RMO-TT instruments.The series is consisted of 3 models, with maximal test current from 40 A (RMO40TT) to 100 A (RMO100TT). RMO100TT is the only portable transformer resistance meter in the market with 100 A DC output current.The three independent channels enable testing of three windings in series. Consequently, a user can measure winding resistance in every tap position of an on-load tap changer without discharging between the tests.In addition to winding resistance measurement, a user can perform a detailed on-load tap changer analysis by analyzing recorded graphs (10 kHz sampling rate) and by measuring vibrations on an external tap changer tank.All RMO-TT instruments have a built-in tap changer control unit. Because of this, it is possible to remotely control on-load tap changer (OLTC) directly from the device. Also, a user can program DV-Win software to do everything automatically – running winding resistance tests and changing OLTC tap positions.The DV-Win software also enables control and observation of the test process, as well as saving and analyzing the results on a PC. It provides a test report, arranged in a selectable form as an Excel spreadsheet, PDF, Word, or ASCII format. Additionally, DV-Win measures and calculates the OLTC transition time, the ripple and the winding resistance for each tap changing operation. The software can also perform the calculations necessary for the “Heat Run” test.All results can be exported in the report format.
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Micro-ohmmeters
MMR-650
Designed to measure very low resistances of both resistive and inductive types of objects, including amorphous core transformers. This product is made to be used in power plants, railways and maintenance companies, to measure welded and soldered connections, equipotential bondings, earthing conductors, contacts, bolted connections, windings of motors and power transformers and other resistive and inductive objects. MMR-650 can be also utilized on a production lines (eg. at the final production control stage). An innovative combination of a high-performance measuring device with a modern user interface and advanced data management system. Wireless data transmission, enhanced system of 2D codes and ability to print labels to identify test items, all contribute to bringing new quality of work and allow the user to perform a wide range of measurements.
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RF Shielded Test Enclosure
JRE 0814
Testing tall devices? The 0814 stands up to any test up to 18 GHz! Featuring a wide swing open door with durable latch handle, this enclosure finds wide use in the WiFi test environment. Two shielded vents provide excellent cooling and optional fan(s) are available for those hot products. Tough 'honeycomb' vents maintain shielding effectiveness throughout the frequency range. Featuring rugged welded aluminum construction, you can be assured of its tight RF shielding effectiveness.
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Button Load Cell
3000 Series
Button Load Cells are strain gage based transducers with temperature compensation and excellent overall performance. This type provides a range of capacities up to 150 kN or 30 klb with better than ±0.5% (full scale) non-linearity. Three tapped holes are provided on the underside for ease of mounting. Fully welded cover, amplified and digitised versions are available on request.
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Custom Assembly Automation
Our team of experienced mechanical, electrical, and software engineers fabricate all types of assembly systems, ranging from complicated multi-step assemblies to simple single step assemblies. We have a full machine shop to manufacture systems from materials such as plastic, aluminum, steel, and stainless steel. All our systems are expandable and allow for future enhancements with modular components. They are available with a variety of options, including human machine interfaces, welding, marking, packaging, and test equipment. Additional features include emergency stop safety circuitry and hard guarding. All fabricated systems are provided with the necessary pneumatic and electrical system layouts in addition to the associated documentation. Our services also include onsite setup, training, and support operations.
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Motorized pull tester
EXT DRV
This battery operated adjustable speed motorized pull tester is used to prove the holding capacity of hundreds of types & sizes of fasteners in roofing, construction, commercial, industrial, and other applications.Specifically engineered for pull-out strength tests and nondestructive testing of welded, staked, threaded, epoxied and power-driven fasteners.
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Analysers
Hand-held tester for checking the molybdenum content of stainless steels. Portable semi-quantative analyser for stainless steels, nickel-base alloys and monel. The MolyTester is most convenient for quick, non-destructive determination of alloys both in-shop and outdoor. Molytester is apllicable even for narrow weld seas where the local resolution of X-ray analysers is not fine enough.
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Precision Assemby & Production Solutions
Due to the continuing trend of product miniaturization with increased complexity, accurate gluing, welding, laser and assembly solutions are key for next-generation devices. As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.
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RF Shielded Test Enclosure, Low Profile
JRE 1618
Like its other brothers in the JRE test line, it features rugged welded aluminum construction with superb RF shielding effectiveness. Long life door gasket material along with double edge engagement not only provides solid RF shielding, but smooth trouble-free operation over its lifespan.
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High AC Current Capacitor
LC1/LC2/LC3-RNM
Induction Heating Processing Equipment, Electric Current Welding, High Power Resonant Circuits, Motor Controls; Oscillating, Bypass, Coupling circuits, High AC Current applications, High-Frequency AC Filter and Medium Frequency Power applications.
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Capacitive Electromagnetic Flow Sensor
WFC
This is a flow sensor with a through structure.No foreign matter is clogged or detection failure occurs. Ideal for spot welding machines, various machine tools, induction hardening equipment, etc.
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Load Cells
Applied Weighing International Limited
Range of tension load cells are suitable for smaller Silo, vessel and tank weighing applications. The load cell can be supplied as a fully welded stainless steel or tool steel. Capacities from 1000kg to 5000kg Fitting options available including threaded bar, rod end bearing and eyebolts. ATEX option available.
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Digital Low Resistance Tester
TH2512
Shenzhen Chuangxin Instruments Co., Ltd.
The TH2512 series digital dc low resistance tester i s an intelligent, wide range, high-precision tester which suitable for transformer, inductor copper resistance, relay contact resistance, switches, connectors, wire resistance, contact resistance component solder contact resistance, PCB line, welding hole resistance and metal detection, etc. It’s applied to the production line and can use HANDLER interface and GPIB interface (option) output good/bad signal, in order to improve production line automation testing capability.
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Actuators, Adjusters, & Transducers
We offer a wide range of adjustment screws, micrometers, and kinematic positioners, as well as stepper motor, DC servo, high-precision piezo inertia actuators, and voice coil actuators. Additionally, our piezoelectric offerings include modular, screw, and replaceable-tip piezoelectric actuators, as well as Langevin transducers for ultrasonic welding applications. A wide variety of piezoelectric chips and stacks are also available.
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Pressure Sensors For Motorsport
EPT1500
The EPT1500 series of Pressure transducers has a miniature design using a hermitically welded, thin filmmeasuring cell, coupled with high level output circuitry. This technology ensures this sensor is suitable for some of industries harshest environments, including automotive, industrial hydraulics, refrigeration, off-road, construction and agricultural applications. The EPT1200 and 1500 series offer measurements in gauge and absolute pressure, with ranges up to 400 Bar and are backed by a one-year warranty.Miniature design | Rugged construction | Wide operating temperature range | Long life High performance
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Sensor Products: Weld Force Probe Auditing System
90061-XH Series
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders. The system consists of a handheld sensor and portable readout/ data logger (PMAC 2000).
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Current Transformer Pin Type
PCT 1
Shanghai Powoo Industry Develop Group Limited
- completely enclosed, good mechanical behavior, suitable for various environments, strong voltage isolation ability, delicate appearance; - the secondary lead wire is pin format, which can be directly welded on a PCB; - the primary lead wire could be pin, soft wire as well as tin-plated copper-core wire; - linear output current, high precision; - small volume, light weight, easy for installation; - encapsulated with epoxy resin to ensure strong insulation ability; - ABS anti-combustion plastic casing.
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Non-Destructive Testing (NDT) Services
We help you ensure the reliability and safety of your products, equipment or plant assets with our world-class services in non-destructive testing (NDT), materials testing and welding quality. We understand the processes involved throughout the entire product cycle – from design and manufacture to operation and maintenance - and the frequent need for rapid turnaround times. Our Total Quality Assurance services can support production processes, quality control, and regulatory compliance as well as new construction, pipelines, plant maintenance and scheduled shutdown inspection.
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Transconductance Amplifier
1620A
The 1620A provides high accuracy current levels from dc to over 10 kHz for calibrating ammeters, current transformers and shunts. It also provides output current up to 100 Amperes and as such may also be used as a high accuracy power supply, and as a power source in welding and bonding applications.
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802.11a,b,g Dual RF Shielded Test Enclosure
JRE 0814-2R-A
Containing all the capability of the larger JRE enclosures, the rack mounted 0814-2R-A is ideal for testing IEEE 802.11 a,b,g devices such as; WLAN, VoIP, access points and other RF devices. Two independent 0814 series enclosures are mounted in one 19 inch rack. Two shielded vents provide excellent cooling and optional fan(s) are available for those hot products. Tough 'honeycomb' vents maintain shielding effectiveness throughout the frequency range. Featuring rugged welded aluminum construction, you can be assured of its tight RF shielding effectiveness.
